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Contents
Page
Clean Radiator, Oil Cooler, Charge Air
Cooler, and Fuel Cooler ................................3-9-4
Take Fluid Samples ...........................................3-9-4
Maintenance—Every 1000 Hours
Drain and Rell Swing Gear Case Oil .............3-10-1
Replace Hydraulic Tank Oil Filter ....................3-10-2
Replace Pilot Oil Filter .....................................3-10-4
Replace Primary Fuel Filter and Water
Separator ....................................................3-10-6
Replace Final Fuel Filter..................................3-10-7
Drain and Rell Pump Drive Gear Case Oil ....3-10-8
Check and Adjust Engine Valve Lash..............3-10-8
Replace Fuel Tank Breather ............................3-10-9
Check Coolant Condition.................................3-10-9
Maintenance—Every 1500 Hours
Replace Air Cleaner Elements ........................3-11-1
Maintenance—Every 2000 Hours
Drain and Rell Travel Gear Case Oil .............3-12-1
Maintenance—Every 4000 Hours
Drain, Flush, and Rell Engine Cooling
System ........................................................3-13-1
Maintenance—Every 4500 Hours
Access Diesel Exhaust Fluid (DEF)
Dosing Unit Filter.........................................3-14-1
Change Diesel Exhaust Fluid (DEF)
Dosing Unit Filter.........................................3-14-2
Maintenance—Every 5000 Hours
Drain and Rell Hydraulic Tank Oil and
Clean Suction Screen .................................3-15-1
Replace Hydraulic Tank Cap Breather
Element .......................................................3-15-3
Drain and Rell Cab Tilt Oil—Rear
Entry Cab Only............................................3-15-4
Miscellaneous—Machine
Clean Machine Regularly ..................................4-1-1
Bleed Fuel System ............................................4-1-1
Bleed Hydraulic System ....................................4-1-2
Inspect and Clean Polycarbonate Windows ......4-1-3
Do Not Service or Adjust Injection
Nozzles or High-Pressure Fuel Pump...........4-1-4
Do Not Service Control Valves,
Cylinders, Pumps, or Motors.........................4-1-4
Precautions for Alternator and Regulator ..........4-1-4
Handling, Checking, and Servicing
Batteries Carefully.........................................4-1-5
Using Battery Charger .......................................4-1-6
Using Booster Batteries—24-Volt System.........4-1-8
Replacing Batteries ...........................................4-1-8
Page
Welding on Machine ..........................................4-1-9
Keep Electronic Control Unit
Connectors Clean .........................................4-1-9
Adding 12-Volt Accessories...............................4-1-9
JDLink™ Machine Monitoring System
(MMS)—If Equipped....................................4-1-10
Replacing Fuses..............................................4-1-11
Fluid Sampling Test Ports................................4-1-12
Keep ROPS Installed Properly ........................4-1-12
Tool Mounting Provisions—If Equipped...........4-1-13
Replacing Bucket Teeth—If Equipped .............4-1-14
Replacing Bucket Tooth
Tip—Heavy-Duty Bucket—If Equipped .......4-1-15
Replacing Bucket Teeth—TK Series—If
Equipped .....................................................4-1-15
Removing the Bucket—If Equipped.................4-1-16
Inspect Seat Belt .............................................4-1-16
Replacing Seat Belt .........................................4-1-17
Track Sag General Information .......................4-1-17
Check Track Shoe Hardware ..........................4-1-18
Hardware Torque Specications......................4-1-18
Unied Inch Bolt and Screw Torque Values.....4-1-19
Metric Bolt and Screw Torque Values..............4-1-20
Miscellaneous—Operational Checkout
Operational Checkout........................................4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure ...............................4-3-1
Engine ...............................................................4-3-2
Hydraulic System...............................................4-3-7
Front Attachments Electrical Controls ...............4-3-9
Electrical System .............................................4-3-10
Software Update..............................................4-3-12
Miscellaneous—Storage
Prepare Machine for Storage ............................4-4-1
Monthly Storage Procedure...............................4-4-2
Preparing Engine for Long-Term Storage..........4-4-3
Removing Engine From Long-Term Storage .....4-4-4
Miscellaneous—Machine Numbers
Record Product Identication Number (PIN) .....4-5-1
Record Engine Serial Number...........................4-5-1
Record Travel Motor Serial Numbers ................4-5-2
Record Swing Motor Serial Number ..................4-5-2
Record Hydraulic Pump Serial Number.............4-5-2
Keep Proof of Ownership ..................................4-5-2
Keep Machines Secure .....................................4-5-3
Miscellaneous—Specications
Engine Specications ........................................4-6-1
Drain and Rell Capacities ................................4-6-1
Forestry Excavator Machine Specications.......4-6-2
Processor Machine Specications.....................4-6-6
Forestry Excavator Working Ranges...............4-6-10
Continued on next page
iv
112321
PN=4
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