Kawasaki 2013 Z1000

User Manual - Page 367

For 2013 Z1000.

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CRANKSHAFT/TRANSMISSION 9-23
Crankshaft and Connecting Rods
Measure the connecting rod big end inside diameter, and
mark each connecting rod big end in accordance with the
inside diameter.
Tighten the connecting rod big end nuts to the specified
torque (see Connecting Rod Installation).
NOTE
The mark already on the big end should almost coincide
with the measurement.
Connecting Rod Big End Inside Diameter Marks
None
37.500
37.508 mm (1.4764 1.4766 in.)
37.509
37.516 mm (1.4767 1.4770 in.)
BigEndCap[A]
Connecting Rod [B]
Weight Mark, Alphabet [C]
Diameter Mark (Around Weight Mark) [D]:
”orno
mark
Select the proper bearing insert [A] in accordance with the
combination of the connecting rod and crankshaft coding.
Size Color [B]
Bearing Insert
Con-rod Big End
Inside Diameter
Marking
Crankpin
Diameter
Marking
Size Color
Part Number
None
Brown 92139-0124
None None
Black 92139-0123
None Blue 92139-0122
Install the new inserts in the connecting rod and check
insert/crankpin clearance with the plastigage.
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the crankcase main
bearing and the crank web at the No.3 journal to deter-
mine clearance.
If the clearance exceeds the service limit, replace the
crankcase halves as a set.
NOTE
The upper and lower crankcase halves are machined
at the factory in the assembled state, so the crankcase
halves must be replaced as a set.
Crankshaft Side Clearance
Standard: 0.09
0.19 mm (0.0035 0.0075 in.)
Service Limit: 0.39 mm (0.0153 in.)
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