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ENGINE REMOVAL/INSTALLATION 8-9
Engine Removal/Installation
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Install the engine mounting bolts and nuts, following the specified installing sequence.
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First, hang the drive chain over the output shaft just before moving the engine into its final position
in the frame.
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Second, apply a non-parmanent locking agent to the threads of the middle engine bracket bolts [A].
Install the middle engine bracket [B] and tighten the bolts.
Torque - Middle Engine Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
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Third, insert the lower engine mounting bolt [C].
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Forth, install the collar [D], and insert the middle engine mounting bolt [E].
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Fifth, tighten:
Torque - Left Upper Engine Mounting Bolt [F]: 44 N·m (4.5 kgf·m, 32 ft·lb)
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Sixth, tighten the upper adjusting collar locknut [G] and right upper engine mounting bolt [H] tem-
porarily.
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Seventh, tighten:
Torque - Lower Adjusting Collar [I]: 9.8 N·m (1.0 kgf·m, 87 in·lb)
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Eighth, tighten the lower adjusting collar locknut [J] and lower engine mounting nut [K].
Torque - Lower Adjusting Collar Locknut: 49 N·m (5.0 kgf·m, 36 ft·lb)
Lower Engine Mounting Nut: 44 N·m (4.5 kgf·m, 32 ft·lb)
Special Tool - Engine Mount Nut Wrench: 57001-1450
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Ninth, tighten:
Torque - Middle Engine Mounting Nut [L]: 44 N·m (4.5 kgf·m, 32 ft·lb)
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Tenth, install the left engine bracket [M], and tighten the mounting bolts evenly.
Torque - Upper Engine Bracket Bolts [N]: 44 N·m (4.5 kgf·m, 32 ft·lb)
Lower Engine Bracket Bolts [O]: 59 N·m (6.0 kgf·m, 44 ft·lb)
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Eleventh, install the right engine bracket [P] just like the left engine bracket.
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Twelfth, remove the right upper engine mounting bolt [H].
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Thirteenth, tighten:
Torque - Upper Adjusting Collar [Q]: 5.0 N·m (0.51 kgf·m, 44 in·lb)
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Fourteenth, tighten the upper adjusting collar locknut [G].
Torque - Upper Adjusting Collar Locknut: 49 N·m (5.0 kgf·m, 36 ft·lb)
Special Tool - Engine Mount Nut Wrench: 57001-1450
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Lastly, tighten:
Torque - Right Upper Engine Mounting Bolt [H]: 44 N·m (4.5 kgf·m, 32 ft·lb)
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