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5-46 ENGINE TOP END
Muffler
Exhaust Pipe Removal
•
Remove:
Muffler Bodies (see Muffler Body Removal)
Oxygen Sensor (see Oxygen Sensor Removal
(Equipped Models) in the Electrical System chap-
ter)
•
Support the premuffler chamber with the suitable stand
[A].
•
Loosen the premuffler chamber mounting bolt [B].
•
Remove:
Exhaust Pipe Holder Nuts [A]
Exhaust Pipe (Premuffler Chamber) [B]
(In the photo, the radiator has been removed for clarity)
Exhaust Pipe Installation
•
Replace the exhaust pipe gaskets [A] with new ones and
install them.
•
Install the exhaust pipe.
•
Tighten the exhaust pipe holder nuts [B] and mounting
bolt [B].
Torque - Premuffler Chamber Mounting Bolt [C]: 34 N·m
(3.5 kgf·m, 25 ft·lb)
•
Install the muffler bodies (see Muffler Body Installation).
•
Thoroughly warm up the engine, wait until the engine
cools down, retighten all the bolts and nuts.
•
Install the removed parts (see appropriate chapters).
○
When installing, run the cables and leads correctly (see
Cable, Wire, and Hose Routing section in the Appendix
chapter).
Exhaust Butterfly Valve Cable Removal
•
Remove the cable lower ends (see Muffler Body Re-
moval).
•
Remove:
Front Seat (see Front Seat Removal in the Frame chap-
ter)
Bolts [A]
Front Seat Bracket [B]
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