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9-10 CRANKSHAFT/TRANSMISSION
Crankcase Splitting
•
Remove the lower crankcase bolts, following the specified
sequence.
○
First, loosen the M7 bolts [A].
○
Lastly, loosen the M9 bolts as shown sequence [1 ∼ 10]
in the figure.
•
Tap lightly around the crankcase mating surface with a
plastic mallet, and split the crankcase.
○
Take care not to damage the crankcase.
Crankcase Assembly
NOTICE
The upper and lower crankcase halves are ma-
chined at the factory in the assembled state, so the
crankcase halves must be replaced as a set.
•
With a high flash-point solvent, clean off the mating sur-
faces of the crankcase halves and wipe dry.
•
Using compressed air, blow out the oil passages in the
crankcase halves.
•
Apply liquid gasket to the breather plate mating surface
[A] 1 mm (0.04 in.) or more thick, and then install the
breather plate.
Sealant - Liquid Gasket, TB1207B: 92104-2068
NOTE
○
Make the application finish within 7 minutes when the
liquid gasket to the mating surface of the breather plate
is applied.
○
Moreover fit the plate and tighten the bolts just after
application of the liquid gasket.
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