Binder VDL 23 User Manual

1. Safety
- 1.1 Personnel Qualification
- 1.2 Operating manual
- 1.3 Legal considerations
- 1.4 Structure of the safety instructions
- 1.5 Localization / position of safety labels on the chamber
- 1.6 Type plate
- 1.7 Safety instructions on installing and operating the vacuum drying oven
- 1.8 Ex classification of the chamber and immediate surroundings
- 1.9 Intended use
- 1.10 Foreseeable Misuse
- 1.11 Residual Risks
2. Operator responsibility, documentation, and measures
- 2.1 Risk assessment / explosion protection document
- 2.2 Employee training and protocols
- 2.3 Operating instructions
- 2.4 Safety data sheets
- 2.5 Protective equipment
- 2.6 Standard Operating Procedures (SOPs)
- 2.7 Testing and maintenance
- 2.8 Operation log
3. Description of the equipment
- 3.1 Manufacturer's safety plan: Protective measures and equipment
- 3.2 Chamber overview
- 3.3 Triangular instrument box with MB2 controller
- 3.4 Connections on the rear of the chamber
- 3.5 Area classification, information for the zone classification
4. Completeness of delivery, transportation, storage, and installation
- 4.1 Unpacking, and checking equipment and completeness of delivery
- 4.2 Guidelines for safe lifting and transportation
- 4.3 Storage
5. Location of installation and ambient conditions
- 5.1 General requirements for installation
- 5.2 Ventilation and extraction (technical ventilation)
- 5.3 Equipotential bonding
- 5.4 Ambient conditions
- 5.5 Compressed air supply for sweeping the area for electrical equipment, the preheating chamber, and the controller housing
- 5.6 Fire extinguisher
- 5.7 Lightning protection device
6. Installation and connections
- 6.1 Vacuum expansion racks and rack holders
- 6.2 Mounting the pressure regulator
- 6.3 Connecting compressed air supply for sweeping the area for electrical equipment, the preheating chamber, and the controller housing
- 6.4 Pump module (option)
- 6.5 Vacuum connection
- 6.6 Connecting inert gas supply
- 6.7 Mounting the tilt protection holders
- 6.8 Achieving equipotential bonding / Grounding concept
- 6.9 Electrical connection
7. Explosion safety tests before commissioning
- 7.1 Scope of the functional test
- 7.2 Explosion protection plan
- 7.3 Objective of testing
- 7.4 Testing before initial commissioning
  - 7.4.1 Scope of the test
  - 7.4.2 Tests of technical ventilation systems, gas warning devices, inerting devices, devices, protective systems or safety, control or regulating devices, and other technical devices for explosion protection
- 7.5 Inspection after changes requiring review
- 7.6 Recurring tests for the explosive safety of the system
8. Functional overview and menu structure of the controller
- 8.1 Operating functions in normal display
- 8.2 Display views: Normal display, program display, chart-recorder display
- 8.3 MB2 controller icons overview
- 8.4 MB2 controller operating modes
- 8.5 Principle of controller entries
- 8.6 Performance during and after power failures
9. Start up and performing the drying process
- 9.1 Requirements for safe commissioning
- 9.2 Overview of the drying process
- 9.3 Sweeping the area for electrical equipment, the preheating chamber, and the controller housing (triangular instrument box) with compressed air
- 9.4 Condition after establishing the power connection
- 9.5 Standby mode Turning on and off the vacuum drying oven
- 9.6 Controller settings upon start up
- 9.7 Loading
- 9.8 Evacuation
- 9.9 Breaking the vacuum (flooding)
- 9.10 Unloading the loading material
- 9.11 Removing the full condensate catchpot of the pump
- 9.12 Preparing a new drying process
10. Set-point entry
- 10.1 Set-point entry through the âSetpointsâ menu
- 10.2 Direct setpoint entry via Normal display
11. Setting special controller functions
- 11.1 Menu structure
  - 11.1.1 âFunctions on/offâ menu
  - 11.1.2 âControl on/offâ menu
- 11.2 Using the optional universal connection âGAS/AIR 2â for ventilation
- 11.3 Close all valves
- 11.4 Activating / deactivating temperature control
- 11.5 Activating / deactivating pressure control
- 11.6 Drying monitoring
12. Authorization levels and password protection
- 12.1 User management, authorization levels and password protection
- 12.2 Log in
- 12.3 Log out
- 12.4 User change
- 12.5 Password assignment and password change
- 12.6 Activation code
13. General controller settings and information
- 13.1 Selecting the controllerâs menu language
- 13.2 Setting date and time
- 13.3 Selecting the temperature unit
- 13.4 Display configuration
  - 13.4.1 Adapting the display parameters
  - 13.4.2 Touchscreen calibration
- 13.5 Event list
- 13.6 Service contact page
- 13.7 Current operating parameters
- 13.8 Technical chamber information
14. Temperature safety devices
- 14.1 Safety temperature limiter (TL) class 2
- 14.2 Overtemperature safety controller class 2
15. Tolerance range settings
- 15.1 Setting the alarm delay times and the tolerance ranges
  - 15.1.1 Alarm condition
16. Notification and alarm functions
- 16.1 Information messages
- 16.2 Alarm messages
- 16.3 Resetting an alarm
- 16.4 Activating / deactivating the audible alarm (buzzer)
- 16.5 Test alarm of the safety temperature limiter (TL)
17. Timer program (stopwatch function)
- 17.1 Starting a timer program
  - 17.1.1 Performance during program delay time
- 17.2 Stopping a running timer program
  - 17.2.1 Pausing a running timer program
  - 17.2.2 Cancelling a running timer program
- 17.3 Performance after the end of the program
18. Time programs
- 18.1 Starting an existing time program
  - 18.1.1 Performance during program delay time
- 18.2 Stopping a running time program
  - 18.2.1 Pausing a running time program
  - 18.2.2 Cancelling a running time program
- 18.3 Performance after the end of the program
- 18.4 Creating a new time program
- 18.5 Program editor: program management
  - 18.5.1 Deleting a time program
- 18.6 Section editor: section management
- 18.7 Value entry for a program section
19. Week programs
- 19.1 Starting an existing week program
- 19.2 Cancelling a running week program
- 19.3 Creating a new week program
- 19.4 Program editor: program management
  - 19.4.1 Deleting a week program
- 19.5 Section editor: section management
- 19.6 Value entry for a program section in the Section view
20. Network and communication
- 20.1 Ethernet
  - 20.1.1 Configuration
  - 20.1.2 Display of MAC address
- 20.2 Web server
- 20.3 E-Mail
21. USB menu: Data transfer via USB interface
- 21.1 Using the USB connection during chamber operation
22. Chart recorder display
- 22.1 Views
  - 22.1.1 Show and hide legend
  - 22.1.2 History display
- 22.2 Setting the parameters
23. Reference measurements
- 23.1 Checking the temperature in the inner chamber
24. Options
- 24.1 APT-COMâ¢ 4 Multi Management software (option)
- 24.2 Analog outputs for temperature and pressure (option)
- 24.3 Object temperature display with flexible Pt 100 temperature sensor (option)
  - 24.3.1 Connection of the object temperature sensor
  - 24.3.2 Display on the MB2 controller
25. Cleaning and decontamination
- 25.1 Safety instructions on cleaning and decontamination
- 25.2 Cleaning
- 25.3 Decontamination / chemical disinfection
26. Maintenance and service, troubleshooting, repair, testing
- 26.1 General information, personnel qualifications
- 26.2 Simple troubleshooting
- 26.3 Maintenance, Service
  - 26.3.1 Safety instructions on maintenance work
  - 26.3.2 Maintenance intervals
- 26.4 Service Reminder
  - 26.4.1 BINDER Service contact data
- 26.5 Sending the chamber back to BINDER GmbH
27. Disposal
- 27.1 Disposal of the transport packing
- 27.2 Decommissioning
- 27.3 Disposal of the chamber in the Federal Republic of Germany
- 27.4 Disposal of the chamber in the member states of the EU except for the Federal Republic of Germany
- 27.5 Disposal of the chamber in non-member states of the EU
28. Technical description
- 28.1 Factory calibration and adjustment
- 28.2 Over current protection
- 28.3 VDL / VDL-UL technical data
- 28.4 Equipment and options (extract)
- 28.5 Accessories and spare parts (extract)
- 28.6 Dimensions
29. Index
30. Certificates and declarations of conformity
- 30.1 EU Declaration of Conformity
31. Product registration
32. Contamination clearance certificate
- 32.1 For chambers located outside USA and Canada
- 32.2 For chambers located in USA and Canada
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File type: PDF

File name: 43003675_vdl-115.pdf

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File Language: English

Pages: 197

Author: Binder

File created: 2020-10-16

Published: 2021-08-19

Updated: 2023-05-22

Verified by Shany D'Amore on 2023-05-22

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Binder VDL 23 Vacuum drying

User Manual - Page 197