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BRAKES 12-19
Master Cylinder
Front Master Cylinder Removal
•
Remove the rear view mirror (see Rear View Mirror Re-
moval in the Frame chapter).
•
Remove the banjo bolt [A] to disconnect the brake hose
from the master cylinder.
•
Unscrew the clamp bolts [B], and take off the master cylin-
der [C] as an assembly with the reservoir, brake lever, and
brake light switch installed.
•
Disconnect the front brake light switch connector [D].
NOTICE
Immediately wash away any brake fluid that spills.
Front Master Cylinder Installation
•
Install the master cylinder clamp so that the arrow mark
[A] faces upward.
•
Set the front master cylinder to match its mating surface
[B] to the punch mark [C] of the handlebar.
•
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Front Master Cylinder Clamp Bolts: 11 N·m (1.1
kgf·m, 97 in·lb)
•
Connect the front brake light switch connector.
•
Replace the washers that are on each side of the hose
fitting with new ones.
•
Install the brake hose.
Touch the brake hose to the stopper of the front master
cylinder.
•
Tighten:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
•
Bleed the brake line (see Brake Line Bleeding).
•
Check the brake for good braking power, no brake drag,
and no fluid leakage.
Rear Master Cylinder Removal
•
Remove the brake hose banjo bolt [A] and disconnect the
brake hose.
NOTICE
Immediately wash away any brake fluid that spills.
•
Remove:
Rear Master Cylinder Mounting Bolts [B]
Front Footpeg Bracket Bolts [C]
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