Kawasaki 2015 Z1000 Kwasaki

User Manual - Page 440

For 2015 Z1000.

PDF File Manual, 734 pages, Read Online | Download pdf file

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12-14 BRAKES
Calipers
Front Caliper Removal
Remove (ABS Equipped Models):
Bolt [A]
Front Wheel Rotation Sensor [B]
Loosen the banjo bolt [C] at the brake hose lower end,
and tighten it loosely.
Remove the caliper mounting bolts [D], and detach the
caliper [E] from the disc.
Remove the banjo bolt and disconnect the brake hose
from the caliper (see Brake Hose and Pipe Replacement
in the Periodic Maintenance chapter).
NOTICE
Immediately wash away any brake fluid that spills.
Rear Caliper Removal
Loosen the banjo bolt [A] at the brake hose lower end,
and tighten it loosely.
Remove the caliper mounting bolts [B], and detach the
caliper [C] from the disc.
Remove the banjo bolt and disconnect the brake hose [D]
from the caliper.
NOTICE
Immediately wash away any brake fluid that spills.
Caliper Installation
Install the caliper and brake hose lower end.
For the front caliper, be sure to install the collars [A] on the
fork leg and fit the holes of the front caliper to the collars.
Replace the washers on each side of hose fitting with new
ones.
Touch the brake hoses to the stopper of the caliper.
Tighten:
Torque - Caliper Mounting Bolts
Front: 34 N·m (3.5 kgf·m, 25 ft·lb)
Rear: 25 N·m (2.5 kgf·m, 18 ft·lb)
Brake Hose Banjo Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
Check the fluid level in the brake reservoirs.
Bleed the brake line (see Brake Line Bleeding).
Check the brake for good braking power, no brake drag,
and no fluid leakage.
WARNING
After servicing, it takes several applications of the
brake lever or pedal before the brake pads contact
the disc, which could result in increased stopping
distance and cause an accident resulting in injury
or death. Do not attempt to ride the motorcycle until
a firm brake lever or pedal is obtained by pumping
the lever or pedal until the pads are against the disc.
Front Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Pe-
riodic Maintenance chapter.
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