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FUEL INJECTOR AND FUEL TUBE
EM-191
[VK45DE]
C
D
E
F
G
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J
K
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M
A
EM
Revision: 2004 November 2004 FX35/FX45
● Handle O-ring with bare hands. Never wear gloves.
● Lubricate O-ring with new engine oil.
● Do not clean O-ring with solvent.
● Make sure that O-ring and its mating part are free of foreign material.
● When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
● Insert O-ring straight into fuel tube. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.
● Insert clip so that lug “A” of fuel injector matches notch “A” of
the clip.
CAUTION:
● Do not reuse clip. Replace it with a new one.
● Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.
● Insert it while matching it to the axial center.
● Insert fuel injector so that lug “B” of fuel tube matches notch
“B” of the clip.
● Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
● Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold.
CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
● Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel feed hose on engine side as the following: (Excepting to confirm whether or not there is
quick connector cap, perform same procedure for the side of centralized under-floor piping as well.)
a. Make sure no foreign substances are deposited in and around fuel tube and quick connector, and no dam-
age on them.
b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube.
Fuel tube side : Black
Nozzle side : Green
PBIC2337E
1st step : 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step : 23.5 N·m (2.4 kg-m, 17 ft-lb)
PBIC2338E
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