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12-20 BRAKES
Master Cylinder
•
Remove:
Cotter Pin [A]
Joint Pin [B]
•
Slide the clamp [C].
•
Disconnect the reservoir hose lower end, and drain the
brake fluid into a container.
Rear Master Cylinder Installation
•
Replace the cotter pin [A] with a new one.
•
Insert the cotter pin and bend the pin ends [B].
•
Tighten:
Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m,
18 ft·lb)
Rear Master Cylinder Mounting Bolts: 25 N·m (2.5
kgf·m, 18 ft·lb)
NOTE
○
Depress the brake pedal [A] and then align the holes of
the master cylinder [B].
○
After installation, check that the rear brake light switch
spring is hooked on the return spring.
•
Replace the washers that are on each side of hose fitting
with new ones.
•
Install the brake hose.
Touch the brake hose to the stopper of the rear master
cylinder.
•
Tighten:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
•
Bleed the brake line (see Brake Line Bleeding).
•
Check the brake for good braking power, no brake drag,
and no fluid leakage.
Front Master Cylinder Disassembly
•
Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Rear Master Cylinder Disassembly
•
Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
Master Cylinder Assembly
•
Refer to the Master Cylinder Rubber Parts Replacement
in the Periodic Maintenance chapter.
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