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2-46 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
•
For ABS equipped models; note the following.
NOTE
â—‹
When removing the brake pipes and hoses on the hy-
draulic unit, remove them with the flare nut wrench ac-
cording to each assembly of the exploded view in the
Brakes chapter.
•
Remove:
Upper Fairing Cover (see Upper Fairing Removal in the
Frame chapter)
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Battery Case (see Battery Case Removal in the Frame
chapter)
Brake Pipe Joint Nuts [A]
Brake Hose Banjo Bolts [B]
Bolts [C]
Clamps
•
There are washers on each side of the brake hose and
pipe fitting. Replace them with new ones when installing.
•
Before installing the brake pipe, check to see that there is
no damage on the threads of the brake pipe joint nut.
If there is any damage, replace the damaged parts with
new ones.
NOTE
â—‹
Tighten the brake pipe joint nut at both ends of the brake
pipe temporarily and then tighten them to the specified
torque.
•
Install the brake pipes and brake hoses to the specified
angle (see Cable, Wire, and Hose Routing section in the
Appendix chapter).
•
Tighten the brake pipe joint nuts with the flare nut wrench.
•
Tighten:
Torque - Brake Hose Banjo Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
Brake Pipe Joint Nuts: 18 N·m (1.8 kgf·m, 13 ft·lb)
•
Fill the brake line after installing the brake hose and pipe
(see Brake Fluid Change).
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