Kawasaki 2015 Z1000 ABS

User Manual - Page 371

For 2015 Z1000 ABS.

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CRANKSHAFT/TRANSMISSION 9-19
Crankshaft and Connecting Rods
Install new bolts and nuts in reused connecting rods.
If the connecting rod assy was replaced, use the bolts and
nuts attached to the new connecting rod assy.
Apply a small amount of molybdenum disulfide oil solution
to the following portions.
Threads [A] of Bolts and Nuts
Seating Surfaces [B] of Nuts and Connecting Rod Caps
First, tighten the nuts to the specified torque. See the
table below.
Next, tighten the nuts 120° ±5° .
Mark [A] the connecting rod big end caps and nuts so that
nuts can be turned 120° [B] properly.
Tighten the hexagon nut by 2 corners.
Torque + Angle
Connecting
Rod Assy
Bolt Nut
N·m (kgf·m, ft·lb)
Attached to
22 (2.2, 16)
new con-rod
+120°
20 (2.0, 15)
New
Use the bolts
attached to
new con-rod.
New
+120°
26 (2.7, 19)
Used
+120°
26 (2.7, 19)
Used
Replace the
bolts with new
ones.
New
+120°
The nuts can be tightened by using a torque angle gauge
[A].
Crankshaft/Connecting Rod Cleaning
After removing the connecting rods from the crankshaft,
clean them with a high flash-point solvent.
Blow the crankshaft oil passages with compressed air to
remove any foreign particles or residue that may have
accumulated in the passages
.
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