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Contents
Page
Maintenance—Machine
Required Emission-Related Information............3-1-1
Diesel Fuel.........................................................3-1-1
Diesel Fuel Specications .................................3-1-1
Lubricity of Diesel Fuel ......................................3-1-1
Handling and Storing Diesel Fuel ......................3-1-2
Biodiesel Fuel ....................................................3-1-2
Testing Diesel Fuel ............................................3-1-2
Supplemental Diesel Fuel Additives ..................3-1-3
Fuel Filters.........................................................3-1-3
Minimizing the Effect of Cold Weather
on Diesel Engines .........................................3-1-4
Diesel Exhaust Fluid (DEF) — Use in
Selective Catalytic Reduction (SCR)
Equipped Engines .........................................3-1-4
Relling Diesel Exhaust Fluid (DEF) Tank.........3-1-5
Testing Diesel Exhaust Fluid (DEF)...................3-1-6
Storing Diesel Exhaust Fluid (DEF)...................3-1-6
Disposal of Diesel Exhaust Fluid (DEF) ............3-1-7
Alternative and Synthetic Lubricants .................3-1-7
Mixing of Lubricants...........................................3-1-7
Lubricant Storage ..............................................3-1-7
Diesel Engine Oil—Final Tier 4 and
Stage IV ........................................................3-1-8
Oil Filters ...........................................................3-1-8
Hydraulic Oil ......................................................3-1-9
Swing Gear Case and Travel Gear
Case Oils.....................................................3-1-10
Pump Drive Gear Case Oil ..............................3-1-10
Cab Tilt Oil—Rear Entry Cab Only ..................3-1-11
Track Adjuster, Working Tool Pivot,
Swing Bearing, and Swing Bearing
Gear Grease ...............................................3-1-11
Diesel Engine Coolant .....................................3-1-12
Water Quality for Mixing with Coolant
Concentrate.................................................3-1-12
Operating in Warm Temperature Climates ......3-1-13
Testing Coolant Freeze Point ..........................3-1-13
Disposing of Coolant .......................................3-1-14
Maintenance—Periodic Maintenance
Service Machine at Specied Intervals..............3-2-1
Check the Hour Meter Regularly .......................3-2-1
Prepare Machine for Maintenance ....................3-2-2
Open Access Doors for Service ........................3-2-3
Open Engine Cover for Service.........................3-2-4
Cab Tilting Procedure—Rear Entry Cab Only ...3-2-5
Fuel Tank ...........................................................3-2-5
Fluid Analysis Program Test Kits and
3-Way Coolant Test Kit..................................3-2-6
Service Intervals ................................................3-2-7
Required Parts...................................................3-2-9
Maintenance—As Required
Remove and Clean Fuel Tank Inlet Screen .......3-3-1
Page
Clean or Replace Diesel Exhaust Fluid
(DEF) Tank Fill Screen ..................................3-3-2
Clean Cab Fresh Air and Cab
Recirculating Air Filters .................................3-3-3
Check and Adjust Track Sag .............................3-3-7
Clean Rear Camera Lens—If Equipped ............3-3-8
Clean Radiator Air Inlet Screens .......................3-3-9
Clean Auxiliary Hydraulic Cooler
Screen—If Equipped ...................................3-3-10
Lubricate Door Hinges.....................................3-3-10
Check Windshield Washer Fluid
Level—If Equipped......................................3-3-11
Clean and Tighten Battery Terminals ..............3-3-11
Replace High-Pressure Supply
Filter—If Equipped ......................................3-3-12
Replace Case Drain Filter—If Equipped..........3-3-13
Maintenance—Every 10 Hours or Daily
Check Engine Oil Level .....................................3-4-1
Check Engine Coolant Level .............................3-4-2
Check Hydraulic Tank Oil Level.........................3-4-3
Drain Water and Sediment From Fuel
Tank Sump ....................................................3-4-6
Drain Primary Fuel Filter and Water Separator ..3-4-6
Lubricate Front End Pin Joints ..........................3-4-7
Lubricate Working Tool Pivots—If Equipped .....3-4-9
Maintenance—Initial Service—50 Hours
Check and Adjust Fan Belt Tension...................3-5-1
Maintenance—Every 50 Hours or Weekly
Lubricate Swing Bearing....................................3-6-1
Maintenance—Every 100 Hours
Inspect and Re-Torque Track Hardware............3-7-1
Maintenance—Every 250 Hours
Check Swing Gear Case Oil Level ....................3-8-1
Drain Water and Sediment From
Hydraulic Tank...............................................3-8-2
Check Pump Drive Gear Case Oil Level ...........3-8-4
Check Hybrid Battery Electrolyte
Level—If Equipped........................................3-8-5
Check Travel Gear Case Oil Level ....................3-8-7
Check and Adjust Fan Belt Tension...................3-8-7
Clean Primary Air Cleaner Element...................3-8-8
Take Engine Oil Sample ....................................3-8-8
Maintenance—Every 500 Hours
Lubricate Swing Bearing Gear...........................3-9-1
Check Air Intake Hoses .....................................3-9-1
Drain and Rell Engine Oil and Replace Filter ..3-9-2
Check Cab Tilt Oil Level—Rear Entry
Cab Only .......................................................3-9-3
Clean Cooler Inlet Screen .................................3-9-3
Continued on next page
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