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Honda 2013 CRF450R User Manual
Page 3
User Manual - Page 3
For 2013 CRF450R.
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Contents
Table of Contents
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2013
Honda CRF450R
OWNER’S MANUAL & COMPETITION HANDBOOK
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File type: PDF
File name: 81593799_2013-crf450r.pdf
File size: 14.54 MB
File Language: English
Pages: 174
Author: Honda
Published: 2020-12-23
Updated: 2023-06-15
Download File
Table of Contents
×
Introduction
4
A Few Words About Safety
5
Safety Labels
9
Motorcycle Safety
6
Important Safety Information
7
Important Safety Precautions
7
Accessories & Modifications
8
Accessories & Modifications
8
Instruments & Controls
10
Operation Component Locations
11
Indicator
12
MIL Blink Pattern
12
Current DTC/Freeze DTC
12
Circuit Inspection
13
DTC Index
14
Before Riding
16
Are You Ready to Ride?
17
Is Your Motorcycle Ready to Ride?
18
Pre-ride Inspection
18
Basic Operating Instructions
20
Basic Operating Instructions
21
Safe Riding Precautions
21
Starting & Stopping the Engine
22
Fast Idle Knob
22
Preparation
22
Starting Procedure
22
How to Stop the Engine
23
Break-in Guidelines
24
Servicing Your Honda
26
The Importance of Maintenance
27
Maintenance Safety
28
Important Safety Precautions
28
Maintenance Schedule
29
General Competition Maintenance
31
Before & After Competition Maintenance
35
Between Motos & Practice Maintenance
35
After Competition Maintenance
36
Maintenance Component Locations
37
Seat
38
Fuel Tank
39
Subframe
42
Fuel System
44
Fuel
44
Refueling Procedure
44
Fuel Line Inspection
44
Fuel Pressure Relieving
45
Fuel Line Replacement
45
Fuel Pump Filter Replacement
48
Fuel Pressure Increasing
52
Engine Oil
53
Oil Recommendation
53
Checking & Adding Oil
54
Changing Engine Oil & Filter
54
Transmission Oil
56
Oil Recommendation
56
Checking & Adding Oil
57
Replacing Transmission Oil
57
Coolant
58
Coolant Recommendation
58
Checking & Adding Coolant
58
Cooling System Inspection
59
Coolant Replacement
59
Air Cleaner
60
Cleaning
60
Crankcase Breather
62
Draining
62
Throttle
63
Throttle Freeplay
63
Throttle Inspection
64
Engine Idle Speed
65
Idle Speed Adjustment
65
Clutch System
66
Clutch Lever Adjustment
66
Clutch Lever Freeplay
66
Other Inspections & Lubrication
67
Clutch Operation
67
Clutch Disc/Plate Removal
68
Clutch Disc/Plate Inspection
69
Clutch Disc/Plate Installation
69
Spark Plug
71
Spark Plug Recommendation
71
Spark Plug Inspection & Replacement
71
Valve Clearance
72
Cylinder Head Cover Removal
72
Positioning At TDC On The Compression Stroke
72
Valve Clearance Inspection
73
Camshaft Removal
74
Shim Selection
76
Camshaft Installation
77
Crankshaft Hole Cap Installation
79
Cylinder Head Cover Installation
80
Piston/Piston Rings/Piston Pin
81
Cylinder Head Removal
81
Cylinder Removal
83
Piston Removal
84
Piston Ring Removal
84
Piston/Piston Pin/Piston Ring Inspection
85
Piston Ring Installation
85
Piston Installation
86
Cylinder Installation
87
Cylinder Head Installation
88
Suspension
91
Front Suspension Inspection
91
Rear Suspension Inspection
92
Recommended Fork Oil
93
Fork Oil Change
93
Brakes
95
Front Brake Lever Adjustment
95
Rear Brake Pedal Height
95
Fluid Level Inspection
96
Brake Pad Wear
98
Other Inspections
98
Wheels
99
Wheel Rims & Spokes
99
Axles & Wheel Bearings
99
Tires & Tubes
100
Air Pressure
100
Inspection
100
Tube Replacement
100
Tire Replacement
101
Drive Chain
102
Inspection
102
Drive Chain Sliders
102
Drive Chain Rollers
103
Adjustment
103
Lubrication
103
Removal, Cleaning & Replacement
104
More About Drive Chain
104
Exhaust Pipe/Muffler
105
Exhaust Pipe/Muffler Inspection
105
Muffler Removal
105
Muffler Installation
106
Exhaust Pipe Removal
108
Exhaust Pipe Installation
108
Steering Damper
109
Steering Damper Operation Inspection
109
Removal
110
Inspection
110
Installation
111
Additional Maintenance Procedures
112
Steering Head Bearing Inspection
112
Handlebar Inspection
112
Control Cables
112
Nuts, Bolts, Fasteners
113
Appearance Care
114
General Recommendations
114
Washing Your Motorcycle with a Mild Detergent
114
Condensation Control
115
After Cleaning Lubrication
115
Aluminum Frame Maintenance
115
Exhaust Pipe and Muffler Maintenance
115
Adjustments for Competition
116
Front Suspension Adjustments
117
Front Suspension Damping
117
Fork Springs
118
Front Suspension Disassembly
119
Damper Oil Change
123
Fork Assembly
125
Rear Suspension Adjustments
132
Rear Suspension Spring Pre-Load
132
Rear Suspension Damping
133
Rear Suspension Race Sag
134
Suspension Adjustments for Track Conditions
136
Suspension Adjustment Guidelines
137
Tuning Tips
140
Spark Plug Reading
140
Steering Damper Adjustment
141
Steering Damper Damping
141
Steering Damper Adjustment Guidelines
142
Chassis Adjustments
143
Rear End
143
Fork Height/Angle
143
Wheelbase
143
Gearing
144
Tire Selection for Track Conditions
145
Personal Fit Adjustments
146
Control Positioning
146
Handlebar Position, Width & Shape
146
Tips
148
Transporting Your Motorcycle
149
Storing Your Honda
150
Preparation for Storage
150
Removal from Storage
150
You & the Environment
151
Troubleshooting
152
1. Check the spark plug condition (P.66)
152
2. Try spark test*
152
3. Check the PGM-FI system (P.7)
152
4. Check the fuel pump operation and inspect the fuel flow*
152
5. Check the fuel injector operating sound
152
6. Test cylinder compression*
152
7. Start by following normal starting procedure
152
1. Check the wheel spin smoothness
152
2. Check the tire pressure (p.95)
152
3. Check the engine speed change accordingly when clutch is engaged*
152
4. Check the engine speed increase
152
5. Check the engine knocking when accelerate or run the engine at high speed
152
6. Check the ignition timing*
152
7. Test cylinder compression*
152
8. Check the PGM-FI system (p.7)
152
9. Check the fuel pump operation and inspect the fuel flow*
152
10. Check the spark plug condition (p.66)
152
11. Check the engine oil level and condition (p.49)
152
12. Remove the cylinder head cover and inspect lubrication
152
1. Check the spark plug condition (P.66)
153
2. Check the ignition timing*
153
3. Check the PGM-FI system (P.7)
153
4. Check the fuel pump operation and inspect the fuel flow*
153
5. Check the insulator for leaks
153
6. Check the valve clearance (P.67)
153
7. Try spark test*
153
1. Check the ignition timing*
153
2. Remove the air cleaner (P.55)
153
3. Check the PGM-FI system (P.7)
153
4. Check the fuel pump operation and inspect the fuel flow*
153
5. Check the valve timing
153
6. Check the valve clearance (P.67)
153
7. Check the valve springs*
153
8. Try spark test*
153
9. Remove and inspect the cam lobe height*
153
Technical Information
154
Vehicle Identification
155
Serial Numbers
155
Specifications
156
Torque Specifications
157
Nuts, Bolts, Fasteners
157
Oxygenated Fuels
160
Competition Logbook
161
Optional Parts List
163
Spare Parts & Equipment
164
Spare Parts
164
General Tools
164
Honda Special Tools
164
Chemical Products
164
Other Products
164
Wiring Diagram
165
Consumer Information
166
Authorized Manuals
167
Contacting Honda
168
Your Honda Dealer
169
The Honda Rider's Club (USA only)
170
Index
171
A
171
B
171
C
171
D
171
E
171
F
171
G
172
H
172
I
172
L
172
M
172
O
172
P
172
R
172
S
172
T
173
V
173
W
173
Quick Reference
174
How To Avoid Costly Repairs
174
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