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Front Suspension Adjustments
(cont’d)
Adjustments for Competition
99
28. Align the groove (23) in the fork tube (10) with
the top surface of the upper fork clamps (24).
29. Temporarily tighten the fork bridge lower
pinch bolts (7) and then tighten the fork cap (2)
to the specified torque:
25 lbf·ft (34 N·m, 3.5 kgf·m)
30. For ease of releasing air pressure after the forks
are installed, loosen the fork bridge lower
pinch bolts and position the fork outer tubes so
that the fork air pressure release screws are in
front of the rebound damping adjusters.
31. Tighten the fork bridge lower pinch bolts to the
specified torque:
16 lbf·ft (22 N·m, 2.2 kgf·m)
32. Tighten the fork bridge upper pinch bolts (1) to
the specified torque:
16 lbf·ft (22 N·m, 2.2 kgf·m)
NOTICE
Over-tightening the pinch bolts can deform the
fork tubes. Deformed fork tubes must be replaced.
33. Clean the threads of the fork protector bolts
and axle holder thoroughly.
34. Apply locking agent to the bolt threads.
35. Install the fork protectors (5) and tighten the
bolts to the specified torque:
5.2 lbf·ft (7 N·m, 0.7 kgf·m)
36. Clean the surfaces where the front axle shaft
and axle clamps contact each other.
37. Install the left and right side collars into the
wheel hub.
38. Insert the front axle shaft (4) through the wheel
hub from the right side. Make sure the axle
shaft is seated firmly onto the left fork leg
clamp inner surface.
39. Install the front axle nut (3).
40. Align the brake caliper (6) with the left fork
leg, making sure that the brake hose is not
twisted. An improperly routed brake hose may
rupture and cause a loss of braking efficiency.
41. Clean the threads of the brake caliper
mounting bolts (25) and brake caliper
thoroughly.
42. Apply locking agent to the bolt threads.
43. Install the brake caliper on the fork slider and
tighten the brake caliper mounting bolts to the
specified torque:
22 lbf·ft (30 N·m, 3.1 kgf·m)
NOTICE
Fit the brake caliper over the disc, taking care not
to damage the brake pads.
(1) fork bridge upper pinch bolt (10) fork tube
(2) fork cap (23) groove
(7) fork bridge lower pinch bolts (24) upper fork clamp
(7)
(2)
(1)
(10)
(24)
(23)
(5) fork protectors
(5)
(3) front axle nut (6) brake caliper
(4) front axle shaft (25) brake caliper mounting
bolts
(4)
(25)
(3)
(6)
31KSE7100_NA.book 99 ページ ２０１９年４月９日 火曜日 午後１時１３分
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