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(1) RADIATOR
(2) EXHAUST PIPE
(3) MUFFLER
(4) SKID PLATE
Engine Removal/Installation
Support the motorcycle securely using a hoist or
equivalent.
The following parts must be removed before engine
removal.
– Exhaust pipe, muffler
– Skid plate
– Down tubes, radiator (page 4-17)
– Air cleaner housing (page 4-10)
The following components can be serviced with the
engine in the frame.
– Cylinder head
– Clutch/gearshift linkage
– Flywheel/stator
– Kickstarter/gearshift linkage
The following components require engine removal for
servicing.
– Crankshaft
– Oil pump
– Shift forks and shift drum
– Transmission
– Cylinder/piston
(1) IGNITION COIL
(2) BOLTS
(3) GROUND EYELET
(4) WIRE CLAMP
Installation is in the reverse order of removal.
NOTICE
At ignition coil installation, install the ground eyelet with
the ignition coil lower mounting bracket bolt as shown in
the illustration.
(1) RADIATOR HOSES
(2) HANGER BOLT
(3) DOWN TUBE BOLTS
(4) DOWN TUBE
(5) RADIATOR MOUNTING BOLT
(6) RADIATOR
Disconnect the radiator hoses at the right crankcase cover
and cylinder head.
Remove the front engine hanger bolt and front down tube
mounting bolts, then remove the down tubes.
Remove the radiator mounting bolt, then remove the
radiator assembly.
Engine servicing
4-18
4-18
4
3
2
2
1
6
5
2
4
3
1
1
4
3
2
1
4
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