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Installation
Install the fork tube.
Raise the fork through the bottom bridge and top bridge.
Place the fork tubes in the top clamp level as shown in
the picture.
(1) FORK TUBE
(2) TOP BRIDGE
(1) FORK SPRING
(2) SPRING SEAT
(3) DISTANCE COLLAR
(4) O-RING (NEW)
(5) FORK BOLT
(6) TAPERED BUSHING
(7) FORK TUBE
Install the fork spring, spring seat, distance collar and the
tapered bushing.
Apply recommended fork fluid to the new O-ring, then
screw the fork bolt into the fork tube.
Torque: 13 N•m (1.3 kgf•m, 9.3 lbf•ft)
Tighten the bottom bridge pinch bolts to the specified
torque.
Torque: 21 N•m (2.1 kgf•m, 14 lbf•ft)
Overtightening the pinch bolts can deform the outer tube.
Deformed outer tube must be replaced.
Tighten the fork bolt.
Tighten the top bridge pinch bolt to the specified torque.
Torque: 21 N•m (2.1 kgf•m, 14 lbf•ft)
Return spring pre-load and rebound adjuster to their
original positions as noted during removal.
Install the following:
– Front fender
– Front wheel (page 5-2)
(1) BOTTOM BRIDGE PINCH BOLTS
(2) FORK BOLT
(3) TOP BRIDGE PINCH BOLTS
5-11
5-11
Frame servicing
FORWARD
4
2
1
1
2
3
5
6
3
2
1
1
7
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