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Adjustments for Competition 123
Front Suspension Adjustments
(24) brake caliper
(25) brake hose
(26) stay B
(27) stay A
(28) brake hose clamp bolts
(29) brake caliper mounting bolts
27. Clean the surfaces where the axle and axle
clamps contact each other.
Apply grease to each dust seal lips of the front
wheel.
Install the left side collar (30) and right side
collar (31) into the wheel hub.
(32)
(33)
26. Clean the threads of the brake caliper
mounting bolts (29) and brake caliper
thoroughly.
Apply locking agent to the bolt threads.
Install the brake caliper (24) on the slider and
tighten the brake caliper mounting bolts to the
specified torque:
22 Ibf·ft (30 N·m, 3.1 kgf·m)
(24)
(26)
(25)
(27)
(28)
(29)
(30) left side collar (31) right side collar
28. Install the front wheel between the fork legs
while inserting the disc between the pads,
being careful not to damage the pads.
29. Insert the front axle shaft through the forks
and wheel hub from the right side. Make sure
that the front axle shaft is seated firmly onto
the left fork leg clamp inner surface. Tighten
the front axle nut (32) to the specified torque:
65 Ibf·ft (88 N·m, 9.0 kgf·m)
Tighten the left axle pinch bolts (33) to the
specified torque:
15 Ibf·ft (20 N·m, 2.0 kgf·m)
(30) (31)
(32) front axle nut
(33) left axle pinch bolts
(34) handlebar
(35) mounting rubbers, washers and handlebar lower
holder nuts
31. Install the number plate (page 103).
30. Install the handlebar (34), mounting rubbers,
washers and handlebar lower holder nuts (35)
and tighten the handlebar holder nuts to the
specified torque:
32 Ibf·ft (44 N·m, 4.5 kgf·m)
(34)
(35)
(cont’d)
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