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Adjustments for Competition 115
Front Suspension Adjustments
(cont’d)
(24) axle holder (30) piston base
(29) fork center bolt (31) fork center bolt lock nut
21. Remove the push rod (32) from the fork damper .
22. Remove the piston base (30) or mechanic's
stopper tool between the axle holder (24) and
fork center bolt lock nut (31) while pushing
the fork damper.
Be careful not to damage the lock nut and fork
center bolt hole.
NOTICE
(29)
(31)
(30)
(24)
23. Remove the fork damper assembly (33) from
the fork assembly (34).
Remove the fork from the vise.
Remove the fork spring (35), spring retainer
(36) and collar/washer (37) from the fork
assembly. Remove the O-ring (38).
Do not attempt to separate the fork assembly and
drop the axle holder out from the outer tube,
which can damage the guide bushings (39).
To avoid damage, hold both the outer tube and
silder.
NOTICE
Damper Oil Change
1. Place the fork damper (1) in a vise with a
piece of wood or soft jaws to avoid damage.
Over-tighten the vise can damage the fork
damper.
2. Loosen the fork cap assembly (2) while
holding the fork damper (1) using the lock nut
wrench (3).
• Lock nut wrench 07WMA-KZ30100
NOTICE
(1) fork damper (3) lock nut wrench
(2) fork cap assembly
(32)
(31)
(30)
(24)
(36)
(37)
(34)
(35)
(38)
(33)
(1)
(3)
(2)
(33) fork damper assembly (36) spring retainer
(34) fork assembly (37) collar/washer
(35) fork spring (38) O-ring
(24) axle holder (31) fork center bolt lock nut
(30) piston base (32) push rod
(39)
NO GOOD
(39) guide bushings
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