BAUMR-AG LGSPTRBM7C0A Towed 40 Tonne Petrol Hydraulic Log User Manual

User Manual

[Revision 1.0 April 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequat

e engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

Hercules HPS700 Petrol Log Splitter

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

• Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

• Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

• Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

• Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

Hercules HPS700 Petrol Log Splitter

General Electrical Safety

• Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Wherever possible, use a residual current

device (RCD).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

• Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

• The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• WARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Introduction

• Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings.

• This unit is a gasoline engine driven hydraulic log splitter. It is designed to split wood logs for use as firewood for a stove or fireplace. This log

splitter will only split logs lengthwise with the grain.

Engine Manual

• The Engine Manufacturer is responsible for all engine-related issues with regards to performance, power rating, specifications, warranty, and

service. Please refer to the

• Engine Manufacturer’s owner/operator’s manual, packed separately with your unit, for more information.

Understand Your Machine

• Read this manual and labels affixed to the machine to understand its limitations and potential hazards.

• Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.

• Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately

with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to

avoid accidental injuries and/or property damage.

• If the unit is to be used by someone other than original purchaser or loaned, rented, or sold, always provide this manual and any needed safety

training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and

property.

• Do not force the machine. Use the correct machine for your application. The correct machine will do the job more efficiently and safer at the rate it

was designed.

Personal Safety

• Do not permit children to operate this machine at any time.

• Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off unit if anyone enters work area. Keep

children under the watchful care of a responsible adult.

• Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.

• Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing, short pants, or jewellery of any kind. Secure long hair so it

is above shoulder level. Keep your hair, clothing, and gloves away from moving parts.

• Loose clothes, jewellery, or long hair can be caught in moving parts.

Hercules HPS700 Petrol Log Splitter

• Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when

operating.

• Wear appropriate hearing protection.

• Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.

• Always keep hands and feet away from all pinch points.

• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.

• Stay alert, watch what you are doing, and use common sense when operating the machine.

• Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear

that will protect your feet and improve your footing on slippery surfaces.

• Always keep proper footing and balance. This enables better control of the machine in unexpected situations.

Inspect Your Machine

• Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.

• Never operate the machine when it needs repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it.

Check for fuel leaks. Keep the machine in safe working condition.

• Do not use the machine if the engine’s switch does not turn it on or off. Any petrol-powered machine that can’t be controlled with the engine

switch is dangerous and must be replaced.

• Regularly check to see that keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left

attached to a rotating part of the machine may result in personal injury.

• Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing any maintenance or service on the unit.

Transporting or performing maintenance or service on a machine with its switch on invites accidents.

• If the machine should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning

sign of trouble.

Engine Safety

• Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas.

Operate this unit only in a well-ventilated outdoor area.

• Do not tamper with the engine to run it at excessive speeds. The maximum engine speed is pre-set by the manufacturer and is within safety

limits. See engine manual.

• Keep a Class ABE fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure.

Fuel Safety

• Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.

• When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or

allow sparks, open flames, or other sources of ignition near the area while adding fuel or operating the unit. Never fill the fuel tank indoors.

• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These

events could ignite fumes or vapours.

• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is

running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.

• Loosen the fuel tank cap slowly to relieve any pressure in the tank.

• Never overfill the fuel tank. Fill the tank to no more than 1/2” below the bottom of the filler neck to provide space for expansion as the heat of the

engine can cause fuel to expand.

• Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.

• Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of

spillage and avoid creating any source of ignition until fuel vapors have dissipated.

• When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.

• Store fuel in containers specifically designed and approved for this purpose.

• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition.

• Never store fuel or a machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or any other source of ignition,

such as a water heater, furnace, or clothes dryer. Allow the engine to cool before storing in any enclosure.

Hydraulic System Safety

• The hydraulic system of the machine requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked, or

otherwise damaged hydraulic hoses or hydraulic components.

• Hydraulic fluid can result in severe burns. Fluid in the hydraulic system can penetrate skin and result in serious injury or death. Be sure to stop

the engine and relieve hydraulic pressure before doing any work on hydraulic parts.

• Keep body and hands away from pin holes or nozzles that expel hydraulic fluid when under pressure. Use paper or cardboard, not hands, to

search for leaks.

• Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.

• Do not remove the cap from the hydraulic tank or reservoir while the machine is running. The tank could contain hot oil under pressure, which

could result in serious injury.

• Do not adjust the pressure setting on the hydraulic pump or valve.

Hercules HPS700 Petrol Log Splitter

• If injured by escaping fluid, no matter how small the wound is, see a doctor at once. A typical injection injury may be a small wound that does not

look serious. However, severe infection or reaction can result if proper medical treatment is not administered immediately by a doctor who is

familiar with injection injuries.

Preparation Of the Log

• Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation.

• Never split logs greater than the specified log capacity.

• Do not operate the log splitter on icy, wet, muddy, or slippery ground. Only operate your log splitter on level ground.

• OPERATING ON A SLOPE COULD CAUSE THE LOG SPLITTER TO ROLL OVER OR LOGS TO FALL OFF THE EQUIPMENT, WHICH

COULD RESULT IN INJURY.

• Do not move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.

• Keep the work area free of clutter. Remove split wood from around the log splitter immediately after each use to avoid potential tripping.

Operator Zone

• This unit is designed to be operated by one person located in the operator zone as shown in the following diagrams.

• Operate the unit only when standing in the operator zone.

• Always stop the unit and allow moving parts to stop before leaving operation zone. Do not leave a running unit unattended.

• MANY ACCIDENTS OCCUR WHEN MORE THAN ONE PERSON OPERATES THE LOG SPLITTER. THE ADULT WHO LOADS AND

STABILIZES THE LOG MUST BE THE PERSON WHO OPERATES THE CONTROL HANDLE.

Horizontal Operating Position

Vertical Operating Position

Hercules HPS700 Petrol Log Splitter

Machine Use and Care

• Never operate the machine without good visibility or light.

• Never attempt to split wood across the grain. The log splitter was not designed for cross-grain splitting.

• Always block the front and back of both wheels to prevent unintended movement.

• Hold the bark side of the logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and

any part of the log splitter.

• Do not straddle or step over the log splitter during operation.

• Do not reach or bend over the log splitter to pick up a log.

• When stabilizing a log with the left hand, remove your hand when the wedge contacts the log or serious injury may occur.

• Never attempt to split more than one log at a time.

• Do not attempt to load your log splitter when the ram or wedge is in motion.

• Use your hand to operate the control lever on the valve. Do not use your foot, a rope, or any extension device.

• Do not move the log splitter while the engine is running.

Towing Safety

• Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter.

• Before towing the log splitter, check tires for excessive wear, cuts, or damage. Check for proper tire inflation. Add air as required. Do not over

inflate tires. Serious injury can result if tires explode.

• Check before towing to make sure the log splitter is correctly and securely attached to the towing vehicle and the safety chains are secured to the

hitch or bumper of the vehicle with enough slack to allow turning.

• Make sure the coupler is tight before towing and after towing 50 kms.

• Never transport cargo on the log splitter.

• Never allow anyone to ride or sit on the log splitter.

• Always stop the engine, lock the beam in the horizontal position, and close the fuel shut-off valve when transporting the unit.

• Use extra care when towing the log splitter. Do not exceed 25 km/h. Towing the log splitter at a speed greater than 25 km/h could result in loss of

control, damage to the equipment, serious injury, or death.

• Avoid sharp turns and steep angles. Avoid large holes or ditches when towing the equipment. Always be careful when backing up with your log

splitter when towing; it could jack-knife. Use caution when backing up; a spotter outside the vehicle is highly recommended. Disconnect the log

splitter from the towing vehicle before operating it.

Hercules HPS700 Petrol Log Splitter

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

Hercules HPS700 Petrol Log Splitter

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

Hercules HPS700 Petrol Log Splitter

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 7

Contents Supplied ...................................................................................................................................... 10

Know Your Machine ................................................................................................................................... 12

Assembly ..................................................................................................................................................... 14

Wheels ...................................................................................................................................................................... 14

Tank & Tongue ......................................................................................................................................................... 15

Beam and Tank ........................................................................................................................................................ 15

Engine Assembly ...................................................................................................................................................... 16

Manual Canister ........................................................................................................................................................ 17

Wheel Fender ........................................................................................................................................................... 17

Log Catcher .............................................................................................................................................................. 18

Hydraulic Line Connection ........................................................................................................................................ 18

Operation ..................................................................................................................................................... 20

Add Hydraulic Oil to Oil Tank ................................................................................................................................... 20

Starting the Engine ................................................................................................................................................... 21

Stopping the Engine ................................................................................................................................................. 22

Split Control Handle .................................................................................................................................................. 22

Stuck Log Procedure ................................................................................................................................................ 23

Conversion Between Horizontal Splitting Position and Vertical Splitting Position ................................................... 23

Transporting ................................................................................................................................................ 25

Moving by Hands ...................................................................................................................................................... 25

Towing by Vehicle ..................................................................................................................................................... 25

Maintenance ................................................................................................................................................ 27

Oil Draining ............................................................................................................................................................... 27

Storage ........................................................................................................................................................ 29

Troubleshooting ......................................................................................................................................... 30

Specifications ............................................................................................................................................. 31

Hercules HPS700 Petrol Log Splitter

Contents Supplied

Heavy lifting required. Some of the components in these assembly instructions are heavy and can't be

lifted by one person safely. Please plan to assemble this product when another person can be available

to help.

Your log splitter comes partially assembled and contains the following:

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Hercules HPS700 Petrol Log Splitter

No. Name No. Name

1 Tank 7 Manual Canister

2 Tongue 8 High-Pressure Oil Line Tube

3 Beam & Cylinder 9 Log Catcher

4

Beam Lock Bracket

10

-

5

Wheel Fender

11

Engine & Pump Assembly

6

Wheel/Tyre

12

Hardware Kit

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Hercules HPS700 Petrol Log Splitter

Know Your Machine

Split Control Handle

The control handle is used to move the wedge up and down to split logs. The control handle has three positions:

Forward, Neutral, and Reverse. See the “operation” section for instruction.

Manual Canister

Keep manuals safely in the canister.

Beam Lock Bracket

The beam lock bracket is used to secure the beam in the horizontal position.

Lifting Handle

The lifting handle is included for easy transition from horizontal to vertical.

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Hercules HPS700 Petrol Log Splitter

2” Ball Hitch Coupler

The coupler hitch is at the end of the tongue and attaches to a tow ball for transportation purposes.

Log Stripper

The log stripper is designed to remove any partially split wood from the wedge. This may occur while splitting

large diameter wood or freshly cut wood.

Log Catcher

A log catcher can be mounted to the beam in minutes. It is used to hold a split log.

Beam Lock Bracket

Pull outward the lock pin and lift up the lifting handle to transit the beam position from horizontal to vertical.

Engine

Refer to the ENGINE USER MANUAL.

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Hercules HPS700 Petrol Log Splitter

Assembly

This log splitter was partially assembled at the factory. To assemble your machine, follow the below

instructions.

Wheels

1. Remove disposable spindle covers and wheel bearing covers.

2. Slide Wheel/Tyre to the spindle with valve stem of tire facing outwards.

3. Install the Flat Washer onto the spindle.

4. Thread the slotted Castle Nut onto the spindle. The slotted nut should be attached with a 28mm socket tight

enough to eliminate the free play of the wheel assembly and not tighter.

5. Make sure the wheels can freely rotate. The Castle Nut needs to be oriented to allow for the installation of

the Cotter Pin.

6. Install the Cotter Pin through the Castle Nut and spindle.

7. Bend pin ends around spindle to secure its position. Install the Hub Cap.

8. Gently tap on the hub cap with a hammer to drive it into place.

9. Repeat these steps to install the 2

nd

wheel.

Installation of the cotter pin is important and required. Failure to install the cotter pin can result in loss

of wheel retention. Always assemble using a new cotter pin. Do not reuse.

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Hercules HPS700 Petrol Log Splitter

Tank & Tongue

1. Rotate the Jack into the down position.

2. Position the tongue so that the mounting holes align with the holes in the tank’s tongue mount.

3. Insert a M12x110 bolt with a flat washer into the each of the two holes, install a flat washer, lock washer, nut

on each bolt and tighten.

Beam and Tank

1. Using two people or a suitable lifting device, stand the beam assembly vertically as shown, making sure the

beam is on a stable and level surface.

2. Move the tank/tongue assembly into position, aligning the pivot tube located on the tank assembly with the

holes located on the two tabs that are on the beam.

3. Slide the pivot pin through both of the holes and fasten with the R-clip.

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Hercules HPS700 Petrol Log Splitter

4. Fasten the beam lock in place using the bolt M12x25 with the lock washer and flat washer in two places.

5. Lower the beam into horizontal position and verify the beam locks onto the tongue.

Have a person stabilize the beam until it is secured to the tank/tongue assembly.

Engine Assembly

1. Place engine/pump assembly onto the engine mount bracket, aligning the installation holes.

2. Secure the engine/pump assembly onto the bracket with the supplied hardware as shown.

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Hercules HPS700 Petrol Log Splitter

Manual Canister

1. Remove the cap from the manual canister. Align the holes in the manual canister with the holes in the

tongue. Insert and tighten bolts and washers. Put the cap back on the canister.

Wheel Fender

1. Place the wheel fender into position, aligning the holes on the fender with the holes on the mount bracket.

2. Secure the wheel fender into its position with the bolt M8x20, lock washer and flat washer in two places.

3. Following the same step install the other wheel fender.

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Hercules HPS700 Petrol Log Splitter

Log Catcher

1. Align holes in log catcher with holes in the beam, secure the log catcher onto the beam with the provided

hardware.

Hydraulic Line Connection

1. Connect Suction Hose to Pump

a. Oil already filled in the tank, lift the end of the hose up as high as possible, then remove the plug from

the suction hose.

b. Slide suction hose onto the suction tube located on the bottom of the hydraulic pump. Secure the

connection with hose clamp with a flat screwdriver.

2. Connect Oil Return Hose to Valve

a. Remove the plastic caps and plug, then attach the oil return hose to the fitting on top of the valve, tighten

the connections.

3. Connect High Pressure Hose to Valve and Pump

a. Locate the high-pressure hose. Remove the plastic caps, then attach one end of the hose to the fitting

on top of the pump, the other end to the fitting on the bottom of the valve, tighten the connections.

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Hercules HPS700 Petrol Log Splitter

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Hercules HPS700 Petrol Log Splitter

Operation

Many accidents occur when more than one person operates the log splitter. If a helper is assisting in

loading logs to be split, never operate the controls until the helper is clear of the area. The hydraulic

reservoir should be filled with hydraulic fluid before starting or operation.

Add Hydraulic Oil to Oil Tank

This unit is filled at the factory with AW22 hydraulic oil. Referring the following steps about how to fill an

empty oil tank, and how to check the hydraulic oil level.

1. Make sure the log splitter is on a flat, level surface.

2. Remove the oil dipstick from the oil tank.

Never remove the hydraulic oil dipstick when the engine is running or hot. Hot oil can escape causing

severe burns. Allow the log splitter to cool completely before removing the hydraulic oil dipstick.

3. Recommended hydraulic oil types:

•

10W AW32

•

AW22

•

ASLE H-150

•

ISO 32

4. Make sure the hydraulic oil level

reaches the upper line of the dipstick.

Completely install the dipstick when

checking oil level.

5. Start the engine and use the control

valve handle to extend and retract

the wedge five times to remove air from the high-pressure lines.

6. With the wedge retracted and engine off, check the oil level again. Fill if necessary.

7. Cycle the cylinder again until it has a constant speed. This indicates that all air has been expelled.

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Hercules HPS700 Petrol Log Splitter

Starting the Engine

Refer to the engine owner's manual for information on engine oil recommendations and engine starting

instructions.

1. Make sure the control lever is in the neutral

position.

2. Move the engine switch to the ON position.

3. Open the fuel shut-off valve.

4. Move the choke lever to the CLOSED position.

If the engine is hot, closing the choke is not

necessary.

5. Move the throttle lever slightly to the FAST speed.

6. Pull the recoil starter until engine compression has become difficult to pull. Let the recoil return to the home

position, then pull quickly to start the engine. Repeat steps as needed. Fully open the choke and set the

throttle to the FAST position, before operating the unit.

Rapid retraction of the starter cord (kickback) will pull your hand and arm toward the engine faster than

you can let go. Broken bones, fractures, bruises, or sprains could result!

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Hercules HPS700 Petrol Log Splitter

Stopping the Engine

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions,

return the cylinder to fully retracted position or home position.

Move the Throttle lever to SLOW . Move the engine switch to OFF. Close the fuel shut-off valve .

Sudden stopping at a high speed under a heavy load is not recommended. Engine damage may result.

Split Control Handle

Forward position – Move the lever in this direction to extend the cylinder toward the foot plate. Keep pressure

on the lever until the log splits. The lever does not lock in this position.

Release and pull back the lever as soon as the log is split or the cylinder is fully extended.

Never operate through the relief valve for more than 5 seconds.

The splitter wedge is designed to reach the full extension before contacting the foot plate.

To extend the life of the hydraulic cylinder, avoid “bottoming out” the wedge plate to the foot piece. To

conform with industry safety recommendations, the wedge stops 1.5 inches from the end of the stroke.

Cracks in logs can close quickly and pinch fingers. Keep fingers away from any cracks that open in

partially split logs.

Neutral position – In this position the cylinder does not move even though the engine is running.

Reverse position – Move the lever in this position to retract the cylinder. Push the lever fully in this direction to

lock it return mode. The lever will automatically return to the neutral position once the cylinder fully retracts.

Keep hands and fingers away from the splitter wedge and log stripper during cylinder retraction.

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Hercules HPS700 Petrol Log Splitter

Stuck Log Procedure

If a log does not split completely and becomes stuck on the wedge, never attempt to remove it by modifying the

splitter or adding attachments to the splitter.

Move the control lever to the Reverse position and allow the cylinder to retract until the stuck log contacts the

stripper plates. Continue to retract the cylinder until the log is dislodged from the wedge.

Do not use the unit if the stripper plates are bent or damaged. Bent or damaged stripper plates must be

repaired or replaced before use.

Conversion Between Horizontal Splitting Position and

Vertical Splitting Position

1. Pull the beam lock pin and standing the beam up slowly until the foot plate is firmly engaged on the ground

and the log splitter is stable.

2. Once the beam is in the vertical position, engage the beam vertical lock located on the right side of the

tongue and beam bracket.

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Hercules HPS700 Petrol Log Splitter

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Hercules HPS700 Petrol Log Splitter

Transporting

Moving by Hands

The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over.

Follow the instructions below for safely moving the log splitter.

1. Make sure the log splitter is locked in the horizontal position with latch rod before moving.

Make sure the log splitter engine is off. Never move the log splitter with its engine running.

2. Turn the fuel shut-off valve to the OFF position. This prevents carburetor flooding and reduces the chance of

fuel leakage. Refer to the engine manual for fuel valve location.

3. Lock the support leg in the DOWN position before you move the log splitter.

4. Move the log splitter by hand to desired work site.

Never operate through the relief valve for more than 5 seconds. Never allow anyone to sit or ride on

the log splitter. Never transport cargo or wood on the log splitter.

Towing by Vehicle

1. Turn the fuel shutoff valve off. This prevents fuel from flooding the engine.

2. Check the tyres to ensure they are fully inflated to 30 PSI for proper functionality.

Do not overinflate tyres. Serious injury can occur if tyre explodes. When seating a bead after repair,

do not exceed 30 PSI. Pressures higher than 30 PSI can cause the tyre and wheel to rupture and

explode.

3. Make sure hitch is in good working order.

4. Check safety chains. Two safety chains must be used while towing. Cross safety chains under the coupler,

allowing only enough slack for vehicle turns.

5. Pull out the lock lever and put the Jack Stand in the UP position, then release the lever and make sure the

leg is secured.

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Hercules HPS700 Petrol Log Splitter

6. Tow the log splitter carefully to desired work site.

Be aware of the added length of the splitter. Never tow this log splitter over 45 MPH. Faster speeds

may result in loss of control.

Drive slowly and take extra caution when traveling over rough terrain. If towing on a public road,

make sure to comply with all local, state, and federal towing requirements.

It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains, or

signage as needed to comply.

Turn off the towing vehicle before leaving the splitter unattended.

7. Lock the jockey wheel in the DOWN position and disconnect from vehicle.

Never operate the log splitter while it is attached to the vehicle.

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Hercules HPS700 Petrol Log Splitter

Maintenance

•

Inspect and maintain the log splitter before each use. If the log splitter has been used previously, it must be

inspected and maintained before each subsequent use.

•

Always shut off the engine and relieve system pressure before inspecting, cleaning, adjusting, or repairing

the splitter. Relieve system pressure by moving the split control lever back and forth several times.

•

Remove debris from the engine, muffler, and moving parts. Debris on a hot engine can be a fire hazard.

Clean debris and chaff from the engine cylinder head, cylinder head fins, blower housing rotating screen,

and muffler areas.

Avoid contact with hot muffler. Debris on moving parts can cause excess wear. Clear debris from the

slide beam, wedge, and end plate.

Oil Draining

Use a drain pan to aid in the removal of all used oil and particles.

1. Disconnect the suction line tube from the pump by loosening the hose clamp.

2. Drain oil from the suction line tube.

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Hercules HPS700 Petrol Log Splitter

3. After oil has been completely drained from the machine, reattach the suction line tube to the pump.

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Hercules HPS700 Petrol Log Splitter

Storage

Follow the instructions below for storing your log splitter between uses.

1. Retract the wedge completely to keep the rod protected from corrosion.

2. Allow the machine to cool 5 minutes before storing.

3. Clear the debris from the beam, wedge, and end plate. Use a damp cloth to clear exterior surfaces of the

engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25

PSI) to clear dirt and small debris. Wipe the beam, wedge, and all metal parts with an oil rag to prevent

corrosion.

Never spray the engine or log splitter with a pressure washer. Water can contaminate the fuel system

and can enter the engine and damage the engine.

4. Refer to the engine manual for proper engine storage instructions.

Fuel can become stale when stored over 30 days. Stale fuel can cause acid and gum deposits that

form in the fuel system or on carburettor parts. For engine fuel that is stored less than 30 days, add a

fuel stabilizer to keep the fuel fresh. Turn the fuel valve lever to the off position. If fuel is stored over

30 days, then drain the fuel tank as stated in the engine manual.

Always drain fuel from the tank in an outdoor, well-ventilated area. Stay away from sources of heat,

flame, or sparks while handling fuel. Clean up fuel spills immediately.

5. Store the log splitter in a location away from corrosive materials, sources of heat, open flames, sparks, or

pilot lights.

Never store the log splitter inside where there is a source of heat or an open flame, spark, or pilot

light, such as a water heater, space heater, furnace, clothes dryer, or other gas appliance. EVEN IF

the log splitter's fuel tank is empty, residual fuel vapours could ignite.

Never store the log splitter near fertilizer or any other corrosive material.

6. Store petrol in a cool, dry place in a tightly sealed container.

Fuel vapours can ignite if they collect inside an enclosure and explosion can result.

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Hercules HPS700 Petrol Log Splitter

Troubleshooting

PROBLEM CAUSE REMEDY

Wedge movement is slow or

erratic

1. Air in the hydraulic oil system

2. Debris lodged in beam guides

3. Low hydraulic oil

1. Purge air by extending and

retracting the wedge several times

until motion is smooth

2. Clear debris from beam

3. Check oil level and add as needed

Oil leak from cylinder

1. Faulty cylinder rod seal

2. Scored or bent cylinder rod

3. Loose hydraulic fitting

4. Faulty combination washer seal

on cylinder hydraulic fitting

1. Contact an authorised service

centre

2. Contact an authorised service

centre

3. Tighten hydraulic fitting

4. Contact an authorised service

centre

Oil leak from hose connection

Loose hose clamp or hydraulic fitting Tighten hose clamp or hydraulic fitting

Wedge will not extend or retract

1. Faulty control valve

2. Faulty hydraulic pump

3. Low hydraulic oil

1. Contact an authorised service

centre

2. Contact an authorised service

centre

3. Check oil level and add as needed

Wedge does not auto-return

1. Low hydraulic oil

2. Faulty control valve

1. Check oil level and add as needed

2. Contact an authorised service

centre

Excessive bouncing while towing

Underinflated Inflate tyres to proper pressure

Control valve handle does not

return to neutral when released

from forward position

1. Hydraulic oil too cold

2. Hydraulic oil too thick

3. Hydraulic oil contaminated

4. Faulty control valve

1. Warm up engine

2. Replace hydraulic fluid

3. Replace hydraulic fluid

4. Contact an authorised service

centre

Engine will not start

1. Engine switch in OFF position

2. Fuel shut-off valve in OFF position

3. Fuel tank empty

4. Spark plug disconnected

5. Faulty spark plug

6. Choke lever in wrong position

7. Faulty engine

8. Not enough oil in engine

1. Move switch to ON position

2. Move valve to ON position

3. Fill fuel tank with fuel

4. Connect spark plug

5. Replace spark plug

6. Adjust choke lever position

7. Contact an authorised service

centre

8. Add the recommended oil amount

as per Engine manual

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Hercules HPS700 Petrol Log Splitter

Specifications

Engine Type 7.0hp 4-stroke (Euro V standard)

Engine Displacement 212cc

Log splitter Type Horizontal, Vertical

Fuel Type Petrol Regular Unleaded 95+ RON

Max. Tested Splitting Force 40 Tons

Max. Spitting Length 650mm

Max. Ram Travel 610mm

Engine Oil Capacity 1.1L

Pump Type 57 LPM Two-Stage

Hydraulic Cylinder Diameter 115mm

Hydraulic Oil Capacity 23L

Hydraulic Oil Type AW-22/ISO VG22(not included with purchase)

Log Diameter (Species dependent - view Buying Guide)

Cycle Time 12.9 sec

Tyre type 16” Pneumatic

Note: Not suitable for road registration

For more information about selecting the right log splitter view the Buying Guide

Assembly Required

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

ideas, diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG LGSPTRBM7C0A Towed 40 Tonne Petrol Hydraulic Log Splitter

Product's Documents

Product manual

Specifications

BAUMR-AG LGSPTRBM7C0A Questions and Answers