BAUMR-AG LGSPTRBM6C0B 20 Tonne Petrol Hydraulic Wood Log User Manual

E&OE © Baumr-AG

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequat

e engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

Hercules HPS600 MkII Petrol Log Splitter

E&OE © Baumr-AG 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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Hercules HPS600 MkII Petrol Log Splitter

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General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

LOG SPLITTER GENERAL WARNINGS

READ and UNDERSTAND this manual completely before using the Log Splitter.

O

perator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before

operating this equipment. Failure to properly operate and maintain the log splitter could result in serious injury to the operator or bystanders.

OPERATION WARNINGS

•

Do not at any time carry passengers, sit or stand on the log splitter.

• Do not allow children to play on, stand upon or climb on the log splitter.

• Always inspect the log splitter before using to assure it is in good working condition.

• Replace or repair damaged or worn parts immediately.

• Always check and tighten hardware and assembled parts before operation.

• Do not exceed equipment maximum load capacity.

• Avoid large holes and ditches when towing the equipment.

• Always operate the log splitter on clear and level ground.

• Do not operate the log splitter at night, only during daylight hours.

• Always tow at reduce speed in rough terrain, along creeks, ditches and on hillsides.

• To avoid personal injury and/or equipment damage DO NOT EXCEED 8 KMH.

• Always refer to the vehicle owner’s manual for proper towing.

• Always secure and lock the log splitter to the vehicle hitch before towing.

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Hercules HPS600 MkII Petrol Log Splitter

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CRUSH AND CUT HAZARDS

•

Always keep hands and feet clear from moving parts while operating the equipment.

• Always clear and keep work area clean and free of debris when operating.

• Always wear safety gear, eye protection, gloves and work boots when operating the log splitter.

OTHER WARNINGS

THE WARNINGS, CAUTIONS, AND INSTRUCTIONS OUTLINED IN THIS INSTRUCTION MANUAL CANNOT COVER ALL POSSIBLE

CO

NDITIONS OR SITUATIONS THAT MAY OCCUR. IT MUST BE UNDERSTOOD BY THE OPERATOR THAT COMMON SENSE AND

CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS PRODUCT AND MUST BE SUPPLIED BY THE OPERATOR.

Assembly Is Required. This product requires assembly before use. See “Assembly” section for instructions. Because of the weight and/or size of

the log splitter, it is recommended that another adult be present to assist with the assembly. INSPECT ALL COMPONENTS closely upon receipt to

make sure no components are missing or damaged.

Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or

bystanders, or cause equipment damage.

Engine Shipped Without Oil. Before starting engine, fill with SAE 10W-30 motor oil. See engine manual for engine oil capacity.

Hydraulic Reservoir is Shipped Without Oil. When adding oil verify the oil level using the Oil filter/Dip Stick on the top of hydraulic reservoir if

marking is not shown fill to the L line.

Inspect all Log Splitter Components. If you have damaged components: Contact the freight company that delivered the log splitter and file a

claim.

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Hercules HPS600 MkII Petrol Log Splitter

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Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

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Hercules HPS600 MkII Petrol Log Splitter

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Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 5

Parts Identification ....................................................................................................................................... 8

Controls and Features ................................................................................................................................................ 8

Parts Drawing and Parts List ...................................................................................................................................... 9

Before Use Checklist .................................................................................................................................. 12

Engine Oil ........................................................................................................................................................... 12

Air Filter .................................................................................................................................................................... 12

Fuel ........................................................................................................................................................................... 12

Priming the Fuel System .......................................................................................................................................... 13

Assembly ..................................................................................................................................................... 14

Engine Starting and Operation .................................................................................................................. 19

Starting the Engine ................................................................................................................................................... 19

Stopping the Engine ................................................................................................................................................. 19

Engine Operation ...................................................................................................................................................... 20

Environmental Considerations .................................................................................................................................. 20

Log Splitter Operation ................................................................................................................................ 21

Using Your Log Splitter ............................................................................................................................................. 21

Maintenance ................................................................................................................................................ 23

Storage ........................................................................................................................................................ 23

Troubleshooting ......................................................................................................................................... 24

Specifications ............................................................................................................................................. 25

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Hercules HPS600 MkII Petrol Log Splitter

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Parts Identification

Read this owner’s manual before operating the equipment. Familiarise yourself with the location and

function of the controls and features. Save this manual for future reference.

Controls and Features

No. Name No. Name

1

Support leg assembly

7

Oil inlet hydraulic hose

2 Wedge 8 Control valve

3 Push plate 9 Engine

4 Tyre / Wheel assembly 10 Log cradle

5 Oil return hydraulic hose 11 Beam

6

Hydraulic cylinder

Spare parts available

for purchase, scan QR

code below:

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Hercules HPS600 MkII Petrol Log Splitter

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Parts Drawing and Parts List

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Ref# Description Qty.

1 Cross Recessed Pan Head Screws M8x10 4

2 Valve Plate 1

3 Angle Connector 1

4 O Ring Ø11x2.5 2

5 Hydraulic Hose <valve – gear pump> 1

6 Metal Hose 1

7 Connector 2

8 Cylinder 1

9 Control Valve 1

10 Combination Connector 1

11 O Ring Ø15x2.5 1

12 Angle Connector (oil return) 1

13 Cylinder Cover 1

14 Hex Bolt M8x20 6

15 Lock Washer Ø8 18

16 Flat Washer Ø8 14

17 Push Plate 1

18 Hex Bolt M12x80 1

19 Nylon Lock Nut M12 1

20 Clamp Plate 2

21 Pressure Plate 2

22 Hex Bolt M10x40 6

23 Flat Washer Ø10 15

24 Lock Washer Ø10 6

25 Hex Nut M10 6

26 Log Cradle 2

27 Hex Bolt M10x25 4

28 Nylon Lock Nut M10 9

29 O Ring Ø17x2.5 2

30 Hydraulic Hose <valve – tank> 1

31 Beam Assembly 1

32 Hex Bolt M10x90 1

33 Lock Pin 1

34 Support Leg 1

35 Hand Grip 1

36 Rubber Pad 1

37 Hexagon Socket Cap Screw M8x25 2

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Ref# Description Qty.

38 Hex Bolt M10x30 4

39 Oil Tank Assembly 1

40 Wheel 2

41 Flat Washer Ø16 2

42 Hex Slotted Thin Nut M16 2

43 Cotter Pin Ø4x30 2

44 Oil Plug 1

45 Oil Filter 1

46 Rubber Washer 1

47 Oil Filter Mounting Plate 1

48 Hex Bolt M6x20 6

49 Lock Washer Ø6 6

50 Flat Washer Ø6 6

51 Clamp 2

52 Clear Oil Pipe 1

53 Oil Bolt 1

54 Engine 1

55 Hex Bolt M8x40 4

56 Nylon Lock Nut M8 8

57 Engine Bushing 1

58 Engine Flat Key 1

59 Engine Coupling 1

60 Set Screw M6x10 1

61 Gear Pump Coupling 1

62 Pump Flat Key 1

63 Circlip for Shaft 1

64 Gear Pump Stand 1

65 Hex Bolt M8x30 4

66 Hex Bolt M8x25 4

67 Hex Bolt M5x10 4

68 Coupling Cover 1

69 Pump Outlet Connector 1

70 Gear Pump 13/1.8 1

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Before Use Checklist

Ensure that you carry out all procedures below before starting the engine or operating the

equipment. All procedures described are generic in nature and slight variations between different

models may exist. Failure to follow the checklist and carry out the procedures correctly may result in

making the product warranty void. The product is NOT supplied with engine oil, although traces of oil from the

manufacturing process may be present. It is essential to add adequate engine oil of the correct type to the

engine before use. Failure to add engine oil will void the product warranty.

Engine Oil

Four-stroke engines require engine oil in the crankcase for lubrication of internal components. Severe or

irreparable damage may occur if the engine is allowed to run without engine oil. The engine oil level requires

regular maintenance. Check the engine oil level and ensure that the oil level is at or just under the maximum

level indicator.

Some machines may feature an oil level sensor that will prevent the engine being started or automatically stop

the engine if the oil level falls below an acceptable level. This system, however, is not to be solely relied upon.

Always check that the engine oil level is at or near the "MAX" indicator before starting the engine.

Air Filter

The air filter is used to prevent dirt and other particles from possibly entering the engine and causing internal

damage to it. The air filter requires regular maintenance.

Always check the air filter before starting the engine.

Fuel

Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition

sources. • The engine must be cool before refuelling.

Adequately fill the fuel tank with the correct fuel type.

•

For 4-stroke petrol engines, use non-ethanol unleaded petrol (higher RON values will provide best engine

performance). Do not use old or contaminated fuel.

To fill or top up fuel:

1. Place the machine in an upright position on a flat and level surface.

2. Clean the machine around the fuel filler so that no dirt or other material enters the engine when the cap is

removed.

3. Remove (rotate left) the fuel filler cap.

4. Using a funnel, carefully fill the tank with fuel. Do not fill above the top of the strainer (if equipped) or

otherwise overfill the tank.

5. When finished, reinstall (rotate right) the fuel filler cap until firm. Wipe away any residual fuel from the

machine. If fuel has been spilt, move the pump away from the spillage before starting the engine.

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Priming the Fuel System

When an engine is new or has been completely run out of fuel it may be necessary

to "prime" the fuel system before attempting to start the engine. This means

removing any air from the fuel line. To prime:

1. Fill the fuel tank with fuel.

2. Remove the fuel line (A) from the carburettor or fuel injector using pliers to

loosen the hose-clamp. Hold a container beneath the fuel line to catch any spilt

fuel.

3. Place the fuel tap in the “ON” position and allow fuel to flow out (into the

container) until no air bubbles can be seen in the fuel stream.

4. Push the fuel line back onto its connection point and re-fasten the hose clamp.

5. Clean up any spilled fuel. If fuel has been spilt, move the pump away from the

spillage before starting the engine.

6. Start the engine.

A

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Assembly

NOTE: Set the shipping crate on a solid flat surface and carefully remove the lid. Use two people and

take all parts out of the shipping crate and inspect the components to ensure there are no missing

pieces before starting to assemble the log splitter. Follow steps 1 through 9.

TOOLS REQUIRED

•

Rubber or Wooden Hammer

•

13 mm,17 mm and 19 mm Wrenches

•

Flathead Screwdriver

•

Large Adjustable Wrench

•

Nipper Plier

STEP 1: Wheel Assembly

Attach the wheel (40 #) to the oil tank assembly using flat washer Ø16 (41 #), hex slotted thin nut M16 (42 #).

After making sure that the wheel can rotate smoothly, insert cotter pin Ø4x30 (43 #).

STEP 2: Attach Beam and Cylinder

7. Attach the cylinder assembly to the beam and secure with cylinder cover (13 #) by using hex bolt M8x20 (14

#), lock washer Ø8 (15 #), and flat washer Ø8 (16 #). Tighten the bolts.

8. Attach the push plate (17 #) to the piston rod of cylinder by using hex bolt M12x80 (18 #) and nylon lock nut

M12 (19 #). Tighten the bolt and nut.

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STEP 3: Attach Beam Assembly & Tank Assembly

1. Attach the beam assembly to the oil tank assembly by using hex bolt M10x30 (38 #), flat washer Ø10 (23 #)

and nylon lock nut M10 (28 #). Tighten the bolts.

2. Put the O Ring 17x2.5 (29 #) to the oil return port on oil tank, attach the hydraulic hose (30 #) to the oil return

port on tank and tighten.

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STEP 4: Attach the Support Leg and the Beam

Attached the support leg (34 #) to the front of beam by using hex bolt M10x90 (32 #), flat washer Ø10 (23 #) and

nylon lock nut M10 (28 #) and tighten the bolts. Then insert the lock pin (33 #).

STEP 5: Attach the Engine

1. Attach the engine to the engine plate on oil tank, secure with hex bolt M8x40 (55 #), lock washer Ø8 (15 #),

flat washer Ø8 (16 #) and nylon lock nut M8 (56 #). Tighten the bolts.

2. Attach the clear oil pipe (52 #) to the inlet port on gear pump, tighten with clamp (51 #).

3. Put the O Ring 11x2.5 (4 #) on the outlet port of gear pump, tighten the hydraulic hose (5 #) to the outlet port

on gear pump.

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Hercules HPS600 MkII Petrol Log Splitter

E&OE © Baumr-AG 17

STEP 6: Attach the Log Cradle and Beam

Attach the log cradle (26 #) to the sides of beam by using hex bolt M10x25 (27 #), flat washer Ø10 (23 #) and

nylon lock nut M10 (28 #). Tighten the bolts.

STEP 7: Add Engine Oil

1. Make sure the log splitter is on a level surface.

2. Remove oil fill cap/dipstick to add oil.

3. Refer to the separate owner’s engine manual for the amount needed of SAE10W-30 engine oil; replace oil fill

cap/dipstick.

4. Check engine oil level daily and add as needed.

NOTE: During the break-in period, check the engine oil level often.

CAUTION! DO NOT attempt to crank or start the engine before it has been properly filled with the

recommended type and amount of oil. Damage to the log splitter as a result of failure to follow these instructions

will void your warranty.

STEP 8: Add Gasoline to the Engine

1. Use only clean, fresh, regular unleaded fuel with a minimum 86 octane rating.

2. DO NOT mix oil with fuel.

3. Remove the fuel cap and slowly add fuel to the tank. DO NOT overfill allow approximately ¼ inch of space

for fuel expansion.

4. Screw on the fuel cap and wipe away any spilled fuel.

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Hercules HPS600 MkII Petrol Log Splitter

E&OE © Baumr-AG 18

DANGER! Log splitter engine exhaust contains carbon monoxide, a colourless, odorless, poison

gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to

feel dizzy or weak, get to fresh air immediately.  Operate log splitter outdoors only in a well-

ventilated area.  DO NOT operate the log splitter inside any building, enclosure, or compartment.  DO

NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. 

DANGER CARBON MONOXIDE, using a log splitter indoors CAN KILL YOU IN MINUTES.

CAUTION! Fuel and fuel vapours are highly flammable and extremely explosive. Fire or

explosion can cause severe burns or death.  Unintentional start-up can result in entanglement,

traumatic amputation, or laceration.  Only use regular unleaded gasoline with a minimum 86

octane rating.  DO NOT mix oil and gasoline together.  Fill tank approximately ¼” below the top of the

tank to allow for fuel expansion. DO NOT fill fuel tank indoors or when the engine is running or hot. 

DO NOT light cigarettes or smoke when filling the fuel tank.

STEP 9: Add Hydraulic Oil

1. The log splitter needs to be on a flat, level surface before adding the hydraulic oil.

2. Remove the oil cap from the hydraulic reservoir.

3. Add 2.5 gallons of hydraulic oil AW32, AW46 & universal hydraulic oil are all acceptable types of fluid.

Automatic transmission fluid should be used when operating in temperatures below 0°C/32°F (all

units are tested and have excess oil in the ram).

4. Check the hydraulic oil level.

5. Start engine and use the control lever to extend and retract wedge several times to remove air from the

lines.

6. With the wedge retracted, check hydraulic oil level again and fill if necessary.

WARNING! DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can

escape causing severe burns. Always allow the log splitter to cool completely before removing the

hydraulic oil cap.  High fluid pressure and temperatures are created in the hydraulic log splitters. Hydraulic fluid

will escape through a pin-size hole opening and can puncture skin and cause severe blood poisoning.  Inspect

hydraulic system regularly for possible leaks. Never check for leaks with your hand while the system is

pressurised. Seek medical attention immediately if injured by escaping fluid.  Make sure all fittings are

tight and secure before applying pressure.  Relieve system pressure before servicing.  Make sure the

hydraulic hoses do not touch any hot surfaces or cutting areas.  Hoses need to be positioned where they are

clear from the engine and cutting wedge. To avoid serious bodily injury, always inspect the hoses before

operating the log splitter.

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Hercules HPS600 MkII Petrol Log Splitter

Engine Starting and Operation

Before starting the engine, ensure that you have followed all procedures described in the Before

Use Checklist. The product is NOT supplied with engine oil, although traces of oil from the

manufacturing process may be present. It is essential to add adequate engine oil of the correct type to the

engine before use. Failure to add engine oil will void the product warranty.

Starting the Engine

1. FUEL – Place the fuel tap

(A) in the "ON" position (to

the right).

2. CHOKE – If the engine is

cold, place the choke (B) in

the "COLD" position (to the

left). If the engine is warm

or ambient temperature is

high, place in the "HOT"

position (to the right).

3. IGNITION – Place the

engine ON/OFF switch (C)

or key switch (if equipped)

in the "ON" ("I") position.

For key switches, the "OFF"

position allows the key to

be removed. The "ON"

position is reached when

the key is rotated to the

right from the "OFF"

position.

4. THROTTLE – Place the

throttle control (D) just off

the "SLOW" position.

5. START – Slowly pull out

the starter cord (E) until you feel it engage with the engine, then pull it out rapidly (use both hands if

necessary). The engine should start. Allow the starter cord to rewind slowly – do not let it "snap" back.

6. WARM-UP – Allow the engine to warm-up and run smoothly. If choke is being applied, place the choke (B)

in the "HOT" position.

7. THROTTLE – Adjust the throttle control (D) for the required engine speed.

Stopping the Engine

Stopping in an Emergency

To stop the engine immediately, place the engine ON/OFF switch or key switch in the OFF position.

Stopping in Normal Use

1. Place the throttle control in the "SLOW" position.

2. Place the engine ON/OFF switch or key switch in the "OFF" position.

3. Place the fuel tap in the "OFF" position.

Video Tutorial:

Starting 4-Stroke Engines

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Hercules HPS600 MkII Petrol Log Splitter

Engine Operation

Once the engine is running and has warmed up, adjust the engine speed as required by moving the throttle

lever. In most applications generally, the engine is used at full throttle.

Environmental Considerations

Altitude - If the engine is being used in altitudes at or above 1500m (approximately 5000'), adjustments to the

carburettor may be required. This is because there is less oxygen in the air as altitude increases, which

effectively “enriches” the ratio of fuel to air going into the engine and the higher the altitude, the richer the fuel

mixture becomes. If the engine is being permanently operated at high altitude, it is recommended to have an

authorized service centre make the necessary carburettor adjustments. If the engine is used occasionally at

altitude (not extreme altitudes), no adjustments should be required, however, a slight decrease in engine

performance can be expected.

Temperature - If the engine is being used in extremely cold or hot

environments; for example, desert or snow conditions, the type of

engine oil may need to be changed to suit environmental

temperatures. Oil thickens as the temperature decreases and thins as

temperature increases, which means that if the engine oil is not suited

to the temperature its ability to properly lubricate the engine may be

affected. Use the following chart to determine the correct engine oil.

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Hercules HPS600 MkII Petrol Log Splitter

Log Splitter Operation

 WARNING! Before operating or using the log splitter, review the instructions below and

all safety information. Failure to follow these instructions may result in property damage

or injury to the operator or bystanders.  ALWAYS use the log splitter for its intended use.  ONLY use

the log splitter to split wood logs, length wise with the grain.  NEVER modify, alter or change the log

splitter in anyway, modifications will void the warranty.  NEVER attach a rope, cable or other device to

the control lever on the log splitter.  ONLY operate the log splitter in daylight.  NEVER leave the log

splitter unattended while the engine is running.  DO NOT change the splitting position with the engine

running. Contact with the muffler can cause serious burns.  ALWAYS make sure the beam is in the

locked position.  DO NOT let the beam drop as it could crush fingers or cause damage to the log

splitter.  NEVER operate or let anyone else operate, the log splitter while under the influence of alcohol,

drugs, or medication.

Using Your Log Splitter

1. DO NOT at any time carry passengers, sit or stand on the log splitter.

2. Check the hydraulic oil level and visually inspect all hoses and attachments for problems.

3. Inspect the engine and make sure the engine oil level is correct.

4. Before towing the log splitter, the tyres need to be fully inflated.

TYRE WARNING:  DO NOT over inflate tyres. Serious injury can result if tyres explode.  DO NOT tow

the log splitter if the tyres are worn or will not hold air.  DO NOT exceed the maximum 8 kph towing

speed.

5. Refer to the vehicle owner’s manual for proper safety and towing instructions.

TOWING WARNING:  Serious injury or death can occur if towing safety rules are not followed. 

Always check the ball coupler and wheels to make sure all hardware is secure before towing.  Before

towing a long distance, check to make sure the axle nuts and pins are tight and securely in place.  Always use

safety chains, secure and lock the log splitter to the vehicle hitch before moving.  Drive safely. Be aware of the

added length of the log splitter.  Never exceed the maximum travel speed of 8 kph.  Never ride or transport

cargo on the log splitter.  Turn off the vehicle before leaving the log splitter unattended.  Block the log splitter

wheels to prevent unintended movement.

6. The log splitter must have at least seven feet of clearance from combustible material. It needs to be on a dry

and level surface with good footing. Do not work on mud, ice, brush or snow. When using the log splitter,

the work zone must be maintained at all times.

NOTE: Serious accidents can happen when other people are allowed inside the work zone. Keep

everyone else outside the work zone while operating the control lever.

7. Always wear safety gear, eye protection, gloves and work boots when operating the log splitter.

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Hercules HPS600 MkII Petrol Log Splitter

8. Start the engine and make sure the log splitter is on level ground before operating.

NOTE: The hydraulic oil needs to be above -12°C before starting the engine. Cold hydraulic oil can

damage the hydraulic pump. If outdoor air temperature is below 0°C allow the log splitter to warm up by

extending and returning the wedge several times before splitting wood.

9. Put support leg in the down position to prevent the log splitter from moving during operation and block both

tires.

10. Set the log splitter in horizontal position.

11. Load a log onto the beam against the wedge (Max. Log Length – 53cm/21”)

12. Make sure hands are clear from the wedge and crush hazard areas.

CRUSH WARNING!  Wedge can cut through skin and break bones. Keep both hands away from

wedge and beam slide.  Serious accidents can happen when other people are allowed inside the work

zone. Keep everyone else out of the work zone while operating control lever.  DO NOT wear loose clothing. It

can get tangled in moving parts of log splitter.  Only use the log splitter in daylight so you can see what you are

doing.

13. Push control lever FORWARD by one hand to split the log.

14. Push control lever BACKWARD by one hand to return push plate to its original position.

CAUTION!  If a log gets stuck, embedded or will not split completely, push the control lever in the

reverse direction and allow the splitter to strip the log from the wedge.  If the log is still stuck,

embedded or will not split, turn the machine off and use a sledgehammer and crowbar to remove the log. 

ALWAYS keep hands clear of the log and wedge while it is retracting.

15. Always keep work zone clean and free of split wood and debris.

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Hercules HPS600 MkII Petrol Log Splitter

Maintenance

WARNING! Improper maintenance and storage of the log splitter may void your warranty.

•

Before performing maintenance, the log splitter must be placed in maintenance mode. Turn off the engine

and move the control lever forward and backwards to relieve the hydraulic pressure.

•

After performing any maintenance, make sure all guards, shields and safety features are put back in place

before operating the log splitter.

•

Before operating make sure the tyres have the RECOMMENDED TYRE PRESSURE.

•

Regularly grease axle and wheel bearing area or when needed.

•

After the wheel bearings have been greased make sure the axle nuts and pins are in place and secure.

•

Periodically check all fasteners and hoses for tightness and leaks.

•

Annually clean and lightly lubricate all moving parts or when needed.

•

Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces.

•

Never exceed the load capacity rating. Otherwise, it will damage the log splitter.

What When How

Hoses Each Use

Inspect hoses for exposed wire mesh and leaks. Replace all worn or

damaged hoses before starting the engine.

Hydraulic Fittings Each Use

Inspect fittings for cracks and leaks. Replace all damaged fittings

before starting the engine.

Nuts and Bolts Each Use Check for loose bolts, tighten before operating.

Beam Each Use Apply grease to beam surface.

Moving Parts Each Use Clear debris from log splitter.

Refer to the Engine Owner’s Manual for engine maintenance.

IMPORTANT: If a part needs replacement, only use parts that meet the manufacturer’s specifications.

Replacement parts that do not meet specifications may result in a safety hazard or poor operations.

Storage

•

Before storing, make sure the log splitter is clean and dry for years of trouble-free service.

•

Lightly lubricate all log splitter surfaces and moving parts to prevent rust.

•

Store indoors or in a protected area during severe weather and winter months.

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Hercules HPS600 MkII Petrol Log Splitter

Troubleshooting

Problem

Cylinder rod will not move SOLUTION: A, D, E, H, J

Slow cylinder rod speed when extending or retracting SOLUTION: A, B, C, H, I, K, L

Wood will not split or splits extremely slowly SOLUTION: A, B, C, F, I, K

Engine bogs down during splitting SOLUTION: G, L

Engine stalls under low load condition SOLUTION: D, E, L, M

Cause Solution

A - Insufficient oil to pump Check oil level in reservoir

B - Air in oil Check oil level in reservoir

C - Excessive pump inlet vacuum Check pump inlet hose for blockage or kinks

D - Blocked hydraulic lines Flush and clean the splitter hydraulic system

E - Blocked control valve Flush and clean the splitter hydraulic system

F - Low control valve setting Adjust control valve with a pressure gauge

G - High control valve setting Adjust control valve with a pressure gauge

H - Damaged control valve Return control valve for authorized repair

I - Internal control valve leak Return control valve for authorized repair

J - Internal cylinder leak Return cylinder for authorized repair

K - Internally damaged cylinder Return cylinder for authorized repair

L - Engine Control out of adjustment Adjust idle control nuts

M - Engine is loaded during idle down mode

Use shorter log length (53cm/21” or less) to allow

engine to speed up before contact.

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Hercules HPS600 MkII Petrol Log Splitter

Specifications

Max. Splitting Force 20 Tonnes

Engine 8HP Petrol 212cc 4-Stroke

Max. Splitting Log Length 540mm*

Length of Ram 490mm*

Diameter of Ram 90mm*

Max. Ram Travel 490mm*

Wedge 160mm hardened steel

Log Diameter 50-300mm* (species dependent - view Buying Guide)

Cycle Time 7 sec

Hydraulic Oil Capacity 11L

Hydraulic Oil Type AW32, AW46 & universal hydraulic oil

Engine Oil Type

10w-30 / 10w-40 / 15w-30 / 15w-40 non-synthetic engine oil

(not included with purchase)

Hydraulic Seal Patented Baumr-AG Sure-Seal™ system

Hydraulic Operating

Pressure

3700 psi

Tyres 13 Inch Pneumatic

Fuel Type Regular Unleaded 95+RON

Note: Shipped in a high-quality crate (assembly required)

For more information about selecting the right log splitter view the Buying Guide

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business

or employee, or financially affect the user, business or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement or service by a technician

may cause financial loss, loss of employee time or an

inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG LGSPTRBM6C0B 20 Tonne Petrol Hydraulic Wood Log Splitter HPS600

Product's Documents

Product manual

Specifications

BAUMR-AG LGSPTRBM6C0B Questions and Answers