BAUMR-AG CONRAMBMRA6C0 80kg Tamper Rammer Compactor Wacker User Manual

User Manual

[Revision 7.0 August 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequat

e engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

Hand-Guided Rammer

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Table of Contents

Preface ........................................................................................................................................................... 1

Safety ............................................................................................................................................................. 1

General Precautions ................................................................................................................................................... 1

Precautions when Adding Fuel ................................................................................................................................... 2

Precautions about Where to Use the Machine ........................................................................................................... 2

Precautions before Starting Work ............................................................................................................................... 2

Precautions While Lifting ............................................................................................................................................ 3

Transportation and Storage Precautions .................................................................................................................... 3

When Transporting ............................................................................................................................................... 3

When Storing the Machine ................................................................................................................................... 4

Maintenance Precautions ........................................................................................................................................... 4

Parts Diagram ............................................................................................................................................... 5

Set-Up ............................................................................................................................................................ 6

Operation ....................................................................................................................................................... 7

Quick Start Guide ......................................................................................................................................... 8

Maintenance and Storage ............................................................................................................................ 9

Periodic Checks and Adjustments .............................................................................................................................. 9

Specifications ............................................................................................................................................. 10

Hand-Guided Rammer

Preface

Though compact and lightweight, this rammer creates a strong impact and you may expect a large tamping

effect on the ground.

It will compact nearly all types of soil, except soft soil that contains too much moisture.

Use this rammer to tamp the ground for creating roads, embankments, and to prepare the surface to support

buildings. It can also be used when burying gas or water lines, and electric cables.

Do not use this machine on ground that is harder than the machine can handle, or for driving pilings or tamping

rock beds. Furthermore, use of the machine on sloping ground such as the side of an embankment, may be

make the machine unstable and can cause an accident. It can also result in premature machine wear due to

uneven loads on the machine.

Use the machine with confidence for tamping earth and sand, soil, sand, gravel, and asphalt.

Do not use the machine for other type of jobs.

The upper section of the machine functions as a weight and consists of an engine section guide, a gear reducer

section, and reciprocating section. It also accommodates the handle and the fuel tank sections, which are

connected by rubber dampers.

The lower section of the machine which hits the ground, consists of a spring case to engage sliding motion, a

sloping section to allow the machine to tilt toward the front, bellows to cover the foot, a sliding section, and a

protective sleeve.

Safety

General Precautions

•

DO NOT work in the following conditions.

− If you do not feel well due to overwork or illness.

− If you are taking any medicine.

− If you are under the influence of alcohol.

•

Read this instruction manual carefully and handle the machine as described so that you can work safely.

•

For details about the engine, refer the separate instruction manual for the engine. Make sure you thoroughly

understand the construction and operation of the machine.

•

To work safely, always wear protective clothing (helmet, safety glasses, safety shoes, ear plugs etc.) and

appropriate work clothes. Always check the machine to make sure that it is normal before starting operation.

•

The decals on the machine body (operating methods, warning decals, etc.) are very important to ensure

safety. Keep the machine body clean so that they can be read at all times. If any decal cannot be read,

replace it with a new one.

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Hand-Guided Rammer

•

It is very dangerous if children come into contact with the machine. Take the utmost care about how and

where the machine is stored.

•

Before performing any maintenance, be sure to turn the engine off.

•

The manufacturer does not accept any liability for accidents or problems caused as a result of not using

genuine parts (foot assembly, etc.), or if the machine has been modified.

Precautions when Adding Fuel

•

When adding fuel:

− Be sure to work in a well ventilated location.

− Be sure to turn the engine off and wait until it has cooled down.

− Take the machine to a clear flat location without any combustibles nearby. Be careful not any fuel. If you

do spill some gasoline, wipe it all up.

− Do not allow any open flames nearby while adding fuel. (In particular, smoking while adding fuel is strictly

prohibited).

•

Adding fuel until it comes too close to the top of the inlet may cause the fuel to overflow. That is dangerous.

Follow the instructions in the engine manual about the specified fuel level.

•

When through adding fuel, tighten the tank cap securely.

Precautions about Where to Use the Machine

•

DO NOT run the engine in an unventilated location, such as indoors or in a tunnel. The exhaust gas from the

engine is carbon monoxide and is deadly.

•

DO NOT operate the machine near open fires.

Precautions before Starting Work

•

If you use the machine for a long time, be careful to watch for signs of vibration syndrome. Since this

machine vibrates, operation for a long time may have a negative effect on your body. Take sufficient breaks

while working.

•

Before starting to operate the machine, check for other people or obstacles that are too close for safe

operation.

•

When starting the engine, the rammer may jump suddenly. Hold the handle firmly with one hand and pull the

recoil starter with the other hand.

•

Always be careful around scaffolding. Operate the rammer in a stable manner so that it will not become

unbalanced.

•

During operation, don't let the foot of the machine come too close to your foot. The plate may smash your

foot.

•

The main parts of the engine, the muffler, and muffler cover will be very hot during operation. Be careful not

to touch them during operation or soon after operation.

•

If you encounter any problems or abnormality with the machine during operation, while moving it, or stopping

operation, stop work immediately.

•

Before leaving the machine, be sure to turn the engine off. Also, make sure to turn the engine off if you want

to move the machine. When the throttle lever is in the stop position, the fuel cock is closed. Do not move the

lever away from the stop position.

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Hand-Guided Rammer

•

When lifting the machine by the handle, be careful not to pinch your fingers between the handle and main

body.

•

Take the utmost care not to allow the machine to fall during work, or when stopped or

stored. Secure the machine with a rope or similar tie when stored or left idle so that it

cannot fall. If the rammer falls over when children are around, a serious accident may

occur. If the machine foot is worn, the machine will be especially unstable. If the machine

foot is worn badly, replace it with a new one.

•

If the machine falls over while working, the machine will move forward due to the kicking motion of the foot

while it is lying on its side. If the ground is solid, it will move quickly and is very dangerous. To ensure that

the operator and anyone nearby are safe, turn the throttle lever to the engine stop position and make sure

the machine stops. You must be extremely careful when working on a road because a serious accident can

easily occur.

Precautions While Lifting

•

Before lifting the machine, make sure that there is no damage to any of the

components on the machine (look especially for damage to the rubber dampers

and the hook). There must not be any loose or missing screws and the machine

must generally be in a safe condition.

•

Turn the engine off before lifting the machine.

•

Use wire cables with enough strength to support the machine.

•

DO NOT lift it higher than necessary, for safety.

•

DO NOT use a damaged wire cable.

•

Only use the single hook to lift the machine. DO NOT support it from any other

points (such as the handle).

•

Never lift or lower the machine rapidly when using a hydraulic shovel or a crane.

•

When lifting the machine, do not allow any people or animals to pass under or near the machine.

•

When using any type of equipment to lift the machine, be careful that the lifting equipment does not cause an

accident. Make sure you check the lifting equipment carefully, to ensure that there are no problems or

damage.

Transportation and Storage Precautions

When Transporting

•

Before transporting the machine, stop the engine.

•

DO NOT try to move it before the engine and machine body have cooled down enough.

•

Drain any fuel before transporting the machine.

•

Transport the rammer in a manner that keeps it level. If you must lay the machine down to transport it, drain

any fuel from the fuel tank and carburettor. Then close the fuel tank cap and oil fill plug securely. Next,

position the machine so that the carburettor will be facing up.

•

Secure the machine body so that the machine cannot move or fall during transportation.

•

When you want to lift the machine by gripping the handle, be careful not to pinch your fingers or hands

between the handle and the main body.

•

Since this machine is quite heavy, use a truck specifically designed to transport heavy objects.

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Hand-Guided Rammer

When Storing the Machine

•

After the engine and machine body have cooled down enough, store the rammer so that it is level. Fasten

the machine as needed so that the machine cannot fall down. If it you must lay the machine down, close the

fuel tank cap and oil fill plug securely. Arrange the machine position so that the carburettor will be facing up.

After it is lying down, make sure there are no oil or fuel leaks. (If fuel is leaking, drain it all from the fuel tank).

Maintenance Precautions

•

Appropriate maintenance of the machine is required to ensure safety and keep the machine performing well.

Always be aware of the machine's condition and keep it in good condition.

•

Be sure to turn the engine off before checking or adjusting the machine.

•

The muffler and muffler guard become very hot. Do not touch them until they will have

cooled down.

•

The lubrication oil and engine oil are very hot and can burn you. Do not start any

maintenance on the machine while the oil remains hot.

•

After performing any maintenance, check the condition of the safety components and the

general safety of the machine. In particular, check the nuts and bolts thoroughly.

•

If you have to disassemble any components on the machine, be sure to refer the maintenance standard

sheets and always work safely.

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Hand-Guided Rammer

Parts Diagram

Spare parts available

for purchase, scan QR

code below:

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Hand-Guided Rammer

Set-Up

1. This product is shipped without engine oil. Please ensure that the oil is checked before initial use. Remove

dipstick and pour 600mL of 10W-30 engine oil

2. This product is shipped with hydraulic oil. To check oil level, place the machine body on a level surface and

look at the oil gauge window. See if the oil is at the specified level (Figure 2). This uses 10W-30 engine oil,

the same oil as the engine. Fig 3, shows enough oil. Fig. 4, shows oil needs replacing.

Fig. 2

Fig. 3 Fig. 4

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Hand-Guided Rammer

3. Add regular unleaded petrol to the fuel tank.

Operation

1. After starting the tamping action, adjust the jumping motion to suit particular soil condition by lightly

controlling the throttle lever. When the engine speed falls between the set values shown on the engine, your

work can be carried out at the best efficiently. Increasing the engine speed unnecessarily, does not cause

the compaction force to increase. On the contrary, a result resonance can cause the compaction force to

decrease, damaging the machine.

2. Under cold weather, the oil in the machine being viscous, resistance at reciprocating part is greater causing

the tamping rammer to perform somewhat irregular movement. Therefore, it is recommended to perform

warm-up run while moving the throttle lever repeatedly between ON and OFF positions, before entering the

work.

3. Soil contacting surface of the foot is lined with heat-treated metal sheet for extra strength. However, for

compacting cobblestone, use the filling-up soil for example so that the foot hits the soil uniformly.

4. The tamping rammer has been designed to advance while jumping. For quicker advance, erect the machine

by pushing its handle down slightly so that flat surface of the foot at its rear-end contacts the ground.

5. For best results, the shoe must hit the ground at a flat angle. Not on its toe or heel. This will save on

excessive shoe wear

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Hand-Guided Rammer

Quick Start Guide

When Finished

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Hand-Guided Rammer

Maintenance and Storage

1. Wash off any dirt or mud on each part of the machine using fresh water.

2. After the engine and main body have cooled down, store the rammer on a level location. Secure the

machine body so that it cannot fall down. If you have to lay the machine down, close the fuel tank cap

securely and tighten engine oil drain plug. After the engine and machine body have cooled down, lay the

machine so that the carburettor is facing up. Once the machine has been laid down, make sure that there

are no fuel lubrication oil leaks (If the fuel leaks, drain the fuel from the fuel tank).

3. Put a cover on the machine body to prevent dirt landing on it. Store the machine in a location that is not

exposed to direct sunlight and which has low humidity.

4. For prolonged storage:

− Slide the throttle lever to the stop position.

− Drain any fuel and replace the lubrication oil.

− Apply grease to the lubrication points. Be sure to remove any fuel in the fuel hose too.

− Cover the air intake on the air cleaner and the exhaust outlet on the muffler.

− Store the machine indoors. Do not leave it outside.

Periodic Checks and Adjustments

Places to Check How Often? Item to Check Oil etc.

Air cleaner

Daily

(before starting operation)

Every 200 hours

Dirt, flaws, deformation

Rubber damper Wear, deformity, cracks, damage

Engine oil Dirt, oil level Engine oil

Lubrication oil in the main body Dirt, oil level Engine oil

Fuel tank Leaks, fuel level, dirt Gasoline

Fuel system Leaks, wear, looseness

Engine oil

Replace once, after the first 20

hours

Engine oil

Spark plug

Engine oil

Clean, adjust gap

Replace

Engine oil

Lubrication oil in the main body Replace Engine oil

Pre-air cleaner (primary

element)

Every 200 to 300 hours Cleaning

Lamp

kerosene

Fuel hose Every 2 years Replace

Tighten ramming shoe

hardware.



After first 5 hours.



Every week or 25

hours.

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Hand-Guided Rammer

Specifications

Manufacturer

MIT Group

Engine Type

Honda OHV GX160

Displacement

163CC

Max. Output

7HP

Fuel Type

Regular Unleaded 95+RON

Fuel Capacity

2.2L

Oil Capacity

0.6L

Operation Mass

80kg

Percussion Rate (L/min)

600

Walk Speed (m/min)

17

Leap Height (mm)

65

Rammer Oil Grade

SAE 10W 30

Rammer Capacity

890mL

Plate Size

12"

Compaction Depth

Up to 500mm (Soil)

Weight

83kg

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Some experts believe that the incorrect or prolonged use of almost any product may

cause serious injury or death. To help reduce your risk of serious injury or death,

refer to the information below. For more information, see

www.datastreamserver.com/safety



Consult all documentation, packaging and

product labelling before use. Note that some

products feature documentation available

online. It is recommended to print and retain

the documentation.



Before each use, check the product for

loose/broken/damaged/missing parts, wear or

leaks (if applicable). Never use a product with

loose/broken/damaged/missing parts, wear or

leaks.



Products must be inspected and serviced (if

applicable) by a qualified technician every 6

months. This is based on average residential

use by persons of average size and strength,

and on a property of average metropolitan size.

Use beyond these recommendations may

require more frequent inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed access to

the product.



The product has been supplied by a general merchandise retailer

that may not be familiar with your specific application or

description of application. Be sure to attain third-party approval

from a qualified specialist for your application before use,

regardless of any assurances from the retailer or its

representatives.



This product is not intended for use where fail-safe operation is

required. As with any product (for example, automobile,

computer, toaster), there is the possibility of technical issues that

may require the repair or replacement of parts, or the product

itself. If the possibility of such failure and the associated time it

may take to rectify could in any way inconvenience the user,

business or employee, or financially affect the user, business or

employee, then the product is not suitable for your requirements.

This product is not intended for use where incorrect operation or

a failure of any kind, including but not limited to, a condition

requiring product return, replacement, parts replacement or

service by a technician may cause financial loss, loss of

employee time or an inconvenience requiring compensation.



If this product has been purchased in error when considering the

information presented here, contact the retailer directly for details

of their returns policy, if required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or mechanical,

including photocopying, scanning or recording, or any information storage and retrieval system, without express

permission or consent from the publisher.

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