BAUMR-AG COMRMRBML5CA BRM-500 Petrol Tamper Rammer User Manual

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequat

e engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

BRM-500 Tamping Rammer

E&OE © Baumr-AG 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Tamping Rammer Hazard Warnings

• W

ARNING! LETHAL EXHAUST GAS HAZARDS. Engine Exhaust gases contain poisonous carbon monoxide. This gas is colourless and

odorless and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide

ample free flow air.

• WARNING! EXPLOSIVE FUEL HAZARDS. Gasoline is extremely flammable, and its vapours can cause an explosion if ignited. DO NOT

start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill

tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas and be away from sparks and flames.

• WARNING! BURN HAZARDS. Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the

engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

• WARNING! RESPIRATOR Y HAZARDS. ALWAYS wear approved respiratory protection when required.

• CAUTION! ROTATING PARTS HAZARDS. NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair, and

clothing away from all moving parts to prevent injury.

• CAUTION! ACCIDENTAL STARTING HAZARDS. ALWAYS place the ON/OFF switch in the OFF position when the rammer is not in use.

• CAUTION! EYE AND HEARING HAZARDS. ALWAYS wear approved eye and hearing protection.

• CAUTION! EQUIPMENT DAMAGE HAZARDS. Other important messages are provided throughout this manual to help prevent damage

to your light tower, other property, or the surrounding environment.

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BRM-500 Tamping Rammer

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• DANGER! REFUELING HAZARD.

• DANGER! READ THIS MANUAL. Failure to follow instructions in this manual may lead to serious injury or even death! This equipment

is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

General Safety

•

DO NOT operate or service this equipment before reading this entire manual.

• This equipment should not be operated by persons under 18 years of age.

• NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel toed boots and other protective devices required by

the job.

• NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

• NEVER operate this equipment under the influence of drugs or alcohol.

• ALWAYS wear proper respiratory (mask), hearing and eye protect ion equipment when operating the rammer.

• Whenever necessary, replace nameplate, operation, and safety decals when they become difficult read.

• Manufacturer does not assume responsibility for any accident due to equipment modifications.

• NEVER use accessories or attachments, which are not recommended for this equipment. Damage to the equipment and/or injury to user may

result.

• NEVER touch the hot exhaust manifold, muffler, or cylinder. Allow these parts to cool before servicing engine or rammer.

• High Temperatures. Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components

can cause serious burns.

• The engine section of this rammer requires an adequate free flow of cooling air. NEVER operate the rammer in any enclosed or narrow area

where free flow of the air is restricted it will cause serious damage to the rammer or engine and may cause injury to people. Remember the

rammer’s engine gives off DEADLY carbon monoxide gas.

• ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

• ALWAYS use extreme caution when working with flammable liquids. When re fuelling, stop the engine and allow it cool.

• NEVER operate the rammer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily

harm or even death.

• DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapours, or if fuel is spilled on a hot engine.

• Topping off to filter port is dangerous, as it tends to spill fuel.

• Stop the engine when leaving the rammer unattended.

• Maintain this equipment in a safe operating condition at all times.

• ALWAYS stop the engine before servicing, adding fuel and oil.

• NEVER run engine without air filter. Severe engine may occur.

• ALWAYS service air cleaner frequently to prevent carburettor malfunctions.

• ALWAYS check the machine for loosened threads or bolts before starting.

• ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.

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BRM-500 Tamping Rammer

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• ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

• DO NOT operate this equipment unless all guards and safety devices are attached and in place.

• CAUTION must be exercised while servicing this equipment.

• Keep all inexperienced and unauthorized people away from the equipment at all times.

• Unauthorized equipment modifications will void all warranties.

• NEVER pour or spray water over the engine.

• Test the engine ON/OFF switch before operating. The purpose of this switch is to shut down the engine of the rammer.

• Refer to the Engi ne User s Manual for engine technical questions or information recommended for the equipment.

Transporting Safety

•

ALWAYS shut down engine before transporting.

• Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

• D rain fuel when transporting rammer over long distances or bad roads.

• When placing the rammer inside a truck bed for transport, always tie down the rammer.

Maintenance Safety

•

NEVER lubricate components or attempt service on a running rammer.

• ALWAYS allow the rammer a proper amount of time to cool before servicing.

• Keep the rammer in proper running condition.

• Fix damage to the rammer immediately and always replace broken parts.

• Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel, and fuel filters.

• DO NOT use wooden or plastic containers to dispose of hazardous waste.

Emergencies

•

ALWAYS know the location of the nearest fire extinguisher and first aid kit

• In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest

ambulance, doctor, and fire department. This information will be invaluable in the case of an emergency.

•

Be aware that the equipment may include hazardous components, such as blades, hot surfaces and

moving parts.

•

Moving blades can cause serious injury and even death if used improperly or without sufficient PPE.

•

Do not use this equipment on uneven surfaces and always maintain good balance when using this

equipment. Failure to do so may cause serious injury.

•

Maintain a secure grip of the trigger assembly at all times.

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BRM-500 Tamping Rammer

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Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 7

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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BRM-500 Tamping Rammer

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Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 6

Preface ........................................................................................................................................................... 9

Safety ........................................................................................................................................................... 10

General Precautions ................................................................................................................................................. 10

Precautions when Adding Fuel ................................................................................................................................. 10

Precautions about Where to Use the Machine ......................................................................................................... 11

Precautions before Starting Work ............................................................................................................................. 11

Precautions While Lifting .......................................................................................................................................... 12

Transportation and Storage Precautions .................................................................................................................. 12

When Transporting ............................................................................................................................................. 12

When Storing the Machine ................................................................................................................................. 12

Maintenance Precautions ......................................................................................................................................... 13

Parts Identification ..................................................................................................................................... 14

Set-Up .......................................................................................................................................................... 15

Operation ..................................................................................................................................................... 17

Starting the Engine ................................................................................................................................................... 17

Setting the Engine Speed ......................................................................................................................................... 20

Stopping the Engine ................................................................................................................................................. 20

Tamping Rammer Operation .................................................................................................................................... 21

Maintenance ................................................................................................................................................ 23

Tamping Rammer Maintenance ............................................................................................................................... 23

Periodic Checks and Adjustments ............................................................................................................................ 23

Engine Oil ................................................................................................................................................................. 24

Recommended Oil ............................................................................................................................................. 24

Oil Level Check .................................................................................................................................................. 24

Oil Change ......................................................................................................................................................... 25

Air Cleaner ................................................................................................................................................................ 26

Inspection ........................................................................................................................................................... 26

Cleaning ............................................................................................................................................................. 26

Spark Plug ................................................................................................................................................................ 28

Specifications ............................................................................................................................................. 29

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 9

Preface

Though compact and lightweight, this rammer creates a strong impact, and you may expect a large tamping

effect on the ground.

It will compact nearly all types of soil, except soft soil that contains too much moisture.

Use this rammer to tamp the ground for creating roads, embankments, and to prepare the surface to support

buildings. It can also be used when burying gas or water lines, and electric cables.

Do not use this machine on ground that is harder than the machine can handle, or for driving pilings or tamping

rock beds. Furthermore, use of the machine on sloping ground such as the side of an embankment, may be

make the machine unstable and can cause an accident. It can also result in premature machine wear due to

uneven loads on the machine.

Use the machine with confidence for tamping earth and sand, soil, sand, gravel, and asphalt.

Do not use the machine for other type of jobs.

The upper section of the machine functions as a weight and consists of an engine section guide, a gear reducer

section, and reciprocating section. It also accommodates the handle and the fuel tank sections, which are

connected by rubber dampers.

The lower section of the machine which hits the ground, consists of a spring case to engage sliding motion, a

sloping section to allow the machine to tilt toward the front, bellows to cover the foot, a sliding section, and a

protective sleeve.

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BRM-500 Tamping Rammer

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Safety

General Precautions

•

DO NOT work in the following conditions.

− If you do not feel well due to overwork or illness.

− If you are taking any medicine.

− If you are under the influence of alcohol.

•

Read this instruction manual carefully and handle the machine as described so that you can work safely.

•

For details about the engine, refer the separate instruction manual for the engine. Make sure you thoroughly

understand the construction and operation of the machine.

•

To work safely, always wear protective clothing (helmet, safety glasses, safety shoes, ear plugs etc.) and

appropriate work clothes. Always check the machine to make sure that it is normal before starting operation.

•

The decals on the machine body (operating methods, warning decals, etc.) are very important to ensure

safety. Keep the machine body clean so that they can be read at all times. If any decal cannot be read,

replace it with a new one.

•

It is very dangerous if children come into contact with the machine. Take the utmost care about how and

where the machine is stored.

•

Before performing any maintenance, be sure to turn the engine off.

•

The manufacturer does not accept any liability for accidents or problems caused as a result of not using

genuine parts (foot assembly, etc.), or if the machine has been modified.

Precautions when Adding Fuel

•

When adding fuel:

− Be sure to work in a well-ventilated location.

− Be sure to turn the engine off and wait until it has cooled down.

− Take the machine to a clear flat location without any combustibles nearby. Be careful not any fuel. If you

do spill some gasoline, wipe it all up.

− Do not allow any open flames nearby while adding fuel. (In particular, smoking while adding fuel is strictly

prohibited).

•

Adding fuel until it comes too close to the top of the inlet may cause the fuel to overflow. That is dangerous.

Follow the instructions in the engine manual about the specified fuel level.

•

When through adding fuel, tighten the tank cap securely.

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BRM-500 Tamping Rammer

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Precautions about Where to Use the Machine

•

DO NOT run the engine in an unventilated location, such as indoors or in a tunnel. The exhaust gas from the

engine is carbon monoxide and is deadly.

•

DO NOT operate the machine near open fires.

Precautions before Starting Work

•

If you use the machine for a long time, be careful to watch for signs of vibration syndrome. Since this

machine vibrates, operation for a long time may have a negative effect on your body. Take sufficient breaks

while working.

•

Before starting to operate the machine, check for other people or obstacles that are too close for safe

operation.

•

When starting the engine, the rammer may jump suddenly. Hold the handle firmly with one hand and pull the

recoil starter with the other hand.

•

Always be careful around scaffolding. Operate the rammer in a stable manner so that it will not become

unbalanced.

•

During operation, don't let the foot of the machine come too close to your foot. The plate may smash your

foot.

•

The main parts of the engine, the muffler, and muffler cover will be very hot during operation. Be careful not

to touch them during operation or soon after operation.

•

If you encounter any problems or abnormality with the machine during operation, while moving it, or stopping

operation, stop work immediately.

•

Before leaving the machine, be sure to turn the engine off. Also, make sure to turn the engine off if you want

to move the machine. When the throttle lever is in the stop position, the fuel cock is closed. Do not move the

lever away from the stop position.

•

When lifting the machine by the handle, be careful not to pinch your fingers between the handle and main

body.

•

Take the utmost care not to allow the machine to fall during work, or when stopped or

stored. Secure the machine with a rope or similar tie when stored or left idle so that it

cannot fall. If the rammer falls over when children are around, a serious accident may

occur. If the machine foot is worn, the machine will be especially unstable. If the machine

foot is worn badly, replace it with a new one.

•

If the machine falls over while working, the machine will move forward due to the kicking motion of the foot

while it is lying on its side. If the ground is solid, it will move quickly and is very dangerous. To ensure that

the operator and anyone nearby are safe, turn the throttle lever to the engine stop position and make sure

the machine stops. You must be extremely careful when working on a road because a serious accident can

easily occur.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 12

Precautions While Lifting

•

Before lifting the machine, make sure that there is no damage to any of the

components on the machine (look especially for damage to the rubber dampers

and the hook). There must not be any loose or missing screws and the machine

must generally be in a safe condition.

•

Turn the engine off before lifting the machine.

•

Use wire cables with enough strength to support the machine.

•

DO NOT lift it higher than necessary, for safety.

•

DO NOT use a damaged wire cable.

•

Only use the single hook to lift the machine. DO NOT support it from any other

points (such as the handle).

•

Never lift or lower the machine rapidly when using a hydraulic shovel or a crane.

•

When lifting the machine, do not allow any people or animals to pass under or near the machine.

•

When using any type of equipment to lift the machine, be careful that the lifting equipment does not cause an

accident. Make sure you check the lifting equipment carefully, to ensure that there are no problems or

damage.

Transportation and Storage Precautions

When Transporting

•

Before transporting the machine, stop the engine.

•

DO NOT try to move it before the engine and machine body have cooled down enough.

•

Drain any fuel before transporting the machine.

•

Transport the rammer in a manner that keeps it level. If you must lay the machine down to transport it, drain

any fuel from the fuel tank and carburettor. Then close the fuel tank cap and oil fill plug securely. Next,

position the machine so that the carburettor will be facing up.

•

Secure the machine body so that the machine cannot move or fall during transportation.

•

When you want to lift the machine by gripping the handle, be careful not to pinch your fingers or hands

between the handle and the main body.

•

Since this machine is quite heavy, use a truck specifically designed to transport heavy objects.

When Storing the Machine

•

After the engine and machine body have cooled down enough, store the rammer so that it is level. Fasten

the machine as needed so that the machine cannot fall. If it you must lay the machine down, close the fuel

tank cap and oil fill plug securely. Arrange the machine position so that the carburettor will be facing up. After

it is lying down, make sure there are no oil or fuel leaks. (If fuel is leaking, drain it all from the fuel tank).

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 13

Maintenance Precautions

•

Appropriate maintenance of the machine is required to ensure safety and keep the machine performing well.

Always be aware of the machine's condition and keep it in good condition.

•

Be sure to turn the engine off before checking or adjusting the machine.

•

The muffler and muffler guard become very hot. Do not touch them until they will have

cooled down.

•

The lubrication oil and engine oil are very hot and can burn you. Do not start any

maintenance on the machine while the oil remains hot.

•

After performing any maintenance, check the condition of the safety components and the general safety of

the machine. Check the nuts and bolts thoroughly.

•

If you must disassemble any components on the machine, be sure to refer the maintenance standard sheets

and always work safely.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 14

Parts Identification

NOTICE: Product appearance below may slightly differ from your actual product. This is only to show

the general parts of a tamping rammer.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 15

Set-Up

1. This product is shipped without engine oil. Please ensure that the oil is checked before initial use. Remove

dipstick and pour 350mL of 10W-30 engine oil.

2. This product is shipped with hydraulic oil. To check oil level, place the machine body on a level surface and

look at the oil gauge window. See if the oil is at the specified level (Figure 2). This uses 10W-30 engine oil,

the same oil as the engine. Fig. 3, shows enough oil. Fig. 4, shows oil needs replacing.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 16

3. Add regular unleaded petrol to the fuel tank.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 17

Operation

Starting the Engine

1. If the fuel tank is equipped with a valve, be sure the fuel valve and fuel filler cap vent are in the OPEN or ON

position before attempting to start the engine. For specific instructions on fuel valve and fuel filler cap vent

operation, refer to the instructions provided with the equipment powered by this engine.

2. To start a cold engine, move the choke lever to the CLOSED position.

To restart a warm engine, leave the choke lever in the OPEN position.

3. Move the throttle lever to the MIN. position. The throttle lever is mounted on the equipment powered by this

engine. Refer to the instructions provided with that equipment for information about your specific throttle

control.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 18

4. Press the priming bulb (applicable types) repeatedly.

5. Turn the engine switch (applicable types) to the ON position.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 19

6. Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown

below. Return the starter grip gently.

NOTICE: Da not allow the starter grip to snap back against the engine. Return it gently to prevent

damage to the starter.

7. If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN

position as the engine warms up.

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BRM-500 Tamping Rammer

E&OE © Baumr-AG 20

Setting the Engine Speed

•

Position the throttle lever for the desired engine speed.

•

For engine speed recommendations, refer to the instructions provided with the equipment powered by this

engine.

Stopping the Engine

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions,

use the following procedure. Refer to the instructions provided by the equipment manufacturer.

1. Move the throttle lever to the MIN. position.

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BRM-500 Tamping Rammer

2. Turn the engine switch (applicable types) to the OFF position.

3. If the fuel tank is equipped with a fuel valve or a fuel filler cap with a vent, turn them to the CLOSED or OFF

position.

Tamping Rammer Operation

1. After starting the tamping action, adjust the jumping motion to suit the particular soil condition by lightly

controlling the throttle lever. When the engine speed falls between the set values shown on the engine, your

work can be carried out at the best efficiently. Increasing the engine speed unnecessarily, does not cause

the compaction force to increase. On the contrary, a result resonance can cause the compaction force to

decrease, damaging the machine.

2. Under cold weather, the oil in the machine being viscous, resistance at reciprocating part is greater causing

the tamping rammer to perform somewhat irregular movement. Therefore, it is recommended to perform

warm-up run while moving the throttle lever repeatedly between ON and OFF positions, before entering the

work.

3. Soil contacting surface of the foot is lined with heat-treated metal sheet for extra strength. However, for

compacting cobblestone, use the filling-up soil for example so that the foot hits the soil uniformly.

4. The tamping rammer has been designed to advance while jumping. For quicker advance, erect the machine

by pushing its handle down slightly so that flat surface of the foot at its rear-end contacts the ground.

5. For best results, the shoe must hit the ground at a flat angle. Not on its toe or heel. This will save on

excessive shoe wear.

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BRM-500 Tamping Rammer

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BRM-500 Tamping Rammer

Maintenance

ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation

depends on factors such as proximity to the ocean and humidity or condensation of water

vapour on metal surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when

applied periodically, it will prevent rust from forming.

Tamping Rammer Maintenance

1. Wash off any dirt or mud on each part of the machine using fresh water.

2. After the engine and main body have cooled down, store the rammer on a level location. Secure the

machine body so that it cannot fall down. If you have to lay the machine down, close the fuel tank cap

securely and tighten engine oil drain plug. After the engine and machine body have cooled down, lay the

machine so that the carburettor is facing up. Once the machine has been laid down, make sure that there

are no fuel lubrication oil leaks (If the fuel leaks, drain the fuel from the fuel tank).

3. Put a cover on the machine body to prevent dirt landing on it. Store the machine in a location that is not

exposed to direct sunlight, and which has low humidity.

4. For prolonged storage:

•

Slide the throttle lever to the stop position.

•

Drain any fuel and replace the lubrication oil.

•

Apply grease to the lubrication points. Be sure to remove any fuel in the fuel hose too.

•

Cover the air intake on the air cleaner and the exhaust outlet on the muffler.

•

Store the machine indoors. Do not leave it outside.

Periodic Checks and Adjustments

Places to Check How Often? Item to Check Oil etc.

Air cleaner



Daily (before starting

operation)



Every 200 hours

Dirt, flaws, deformation

Rubber damper Wear, deformity, cracks, damage

Engine oil Dirt, oil level Engine oil

Lubrication oil in the main

body

Dirt, oil level Engine oil

Fuel tank Leaks, fuel level, dirt Gasoline

Fuel system Leaks, wear, looseness

Engine oil

Replace once, after the first 20

hours

Engine oil

Spark plug

Engine oil

Clean, adjust gap

Replace

Engine oil

Lubrication oil in the main

body

Replace Engine oil

Pre-air cleaner (primary

element)

Every 200 to 300 hours Cleaning

Lamp

kerosene

Fuel hose Every 2 years Replace

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BRM-500 Tamping Rammer

Places to Check How Often? Item to Check Oil etc.

Tighten ramming shoe

hardware.



After first 5 hours.



Every week or 25 hours.

Engine Oil

Recommended Oil

Use 4-stroke motor oil that meets or exceeds the requirements for API service category SJ or later (or

equivalent). Always check the API service label on the oil container to be sure it includes the letters SJ or later

(or equivalent).

SAE 10W-30 is recommended for general use. Other viscosities shown in the chart may be used when the

average temperature in your area is within the indicated range.

Oil Level Check

Check the engine oil level with the engine stopped and in a level position.

1. Remove the oil filler cap.

2. Check the oil level. If it is below the upper limit, fill with the recommended oil to the upper limit.

3. Reinstall the oil filler cap securely.

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BRM-500 Tamping Rammer

NOTICE: Running the engine with a low oil level can cause engine damage. This type of damage is not

covered by the warranty.

However, to avoid the inconvenience of an unexpected shutdown, always check the engine oil level before

startup.

Oil Change

Drain the used oil when the engine is warm. Warm oil drains quickly and completely.

1. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap, oil drain plug

and sealing washer.

2. Allow the used oil to drain completely, then reinstall the oil drain plug and a new sealing washer and tighten

the oil drain plug securely.

NOTICE! Please dispose of used motor oil in a manner that is compatible with the environment. We

suggest you take used oil in a sealed container to your local recycling center or service station for

reclamation. Do not throw it in the trash, pour it on the ground, or pour it down a drain.

3. With the engine in a level position, fill with the recommended oil to the upper limit.

NOTICE! Running the engine with a low oil level can cause engine damage. This type of damage is

not covered by the warranty.

However, to avoid the inconvenience of an unexpected shutdown, fill to the upper limit, and check the oil

level regularly.

4. Screw in the oil filler cap securely.

Wash your hands with soap and water after handling used oil.

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BRM-500 Tamping Rammer

Air Cleaner

A dirty air cleaner will restrict air flow to the carburettor, reducing engine performance. If you operate the engine

in very dusty areas, clean the air filter more often.

NOTICE! Operating the engine without an air filter element, or with a damaged air filter element, will

allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the

warranty.

Inspection

Remove the two screws and the air cleaner cover. Inspect the air filter elements. Clean or replace dirty air filter

elements. Always replace damaged air filter elements. Reinstall the air filter elements and air cleaner cover.

Cleaning

1. Remove two screws from the air cleaner cover and remove the cover.

2. Remove the foam air filter element from the cover.

3. Remove the paper air filter element from the air cleaner case.

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BRM-500 Tamping Rammer

4. Inspect both air filter elements and replace them if they are damaged. Always replace the paper air filter

element regularly, or as needed.

5. Clean the air filter elements if they are to be reused.

Paper air filter element: Tap the paper air filter element several times on a hard surface to remove dirt or

blow compressed air [not exceeding 207 kPa (2.1 kgf/cm

2

, 30 psi)] through the filter element from the air

cleaner case side. Never try to brush off dirt; brushing will force dirt into the fibres. Replace the paper air

filter element if it is excessively dirty.

Foam air filter element: Clean in warm soapy water, rinse, and allow to dry thoroughly. Or clean in non-

flammable solvent and allow to dry. Do not put oil on the foam air filter element.

6. Wipe dirt from the inside of the air cleaner case and cover using a moist rag. Be careful to prevent dirt from

entering the air duct that leads to the carburettor.

7. Place the foam air filter element to the air cleaner cover, then reinstall the paper air filter element and cover

to the air cleaner case.

8. Install the air cleaner cover and tighten the two screws securely.

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BRM-500 Tamping Rammer

Spark Plug

Recommended Spark Plugs: A5RTL

The recommended spark plug has the correct heat range for normal engine operating temperatures.

NOTICE! An incorrect spark plug can cause engine damage.

For good performance, the spark plug must be properly gapped and free of deposits.

1. Disconnect the spark plug cap and remove any dirt from around the spark plug area.

2. Remove the spark plug with a 16 mm {5/8-inch) spark plug wrench.

3. Inspect the spark plug. Replace it if damaged or badly fouled, if

the sealing washer is in poor condition, or if the electrode is

worn.

4. Measure the spark plug electrode gap with a wire-type feeler

gauge. Correct the gap, if necessary, by carefully bending the

side electrode. The gap should be: 0.6-0. 7 mm (0.024-0.028

in).

5. Install the spark plug carefully, by hand, to avoid cross-

threading.

6. After the spark plug is seated, tighten with a 16 mm (5/8-inch)

spark plug wrench to compress the sealing washer.

7. When installing a new spark plug, tighten 1 /2 turn after the

spark plug seats to compress the washer.

8. When reinstalling the original spark plug, tighten 1 /8-1 /4 turn

after the spark plug seats to compress the washer.

NOTICE! A loose spark plug can overheat and damage the

engine. Overtightening the spark plug can damage the

threads in the cylinder head.

9. Attach the spark plug cap to the spark plug.

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BRM-500 Tamping Rammer

Specifications

Engine Type 4-Stroke OHV

Displacement 121CC

Max. Output 3.6hp/3600rpm

Fuel Type Regular Unleaded 95+RON

Fuel Capacity 2L

Oil Capacity 0.35L

Oil Type SAE 10W-30

Operation Mass 64kg

Impact Rate (L/min) 640-680

Walk Speed (m/min) 10-13

Leap Height (mm) 30-70

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG COMRMRBML5CA BRM-500 Petrol Tamper Rammer Vibratory Plate Compactor, Lightweight

Product's Documents

Product manual

Specifications

BAUMR-AG COMRMRBML5CA Questions and Answers