BAUMR-AG TOLPRSBMRA20T 20 Tonne Hydraulic Shop Press User Manual

User Manual

[Revision 4.0 October 2022]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND

MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in

appearance, assembly, inclusions, specifications, description, and packaging.

20 Tonne Hydraulic Press

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or

equipment damage may occur.

It is important that you read and

understand the instruction manual before

use and keep the manual in a safe place

for future reference. Safety information

presented here is generic in nature – some

advice may not be applicable to every

piece of equipment.

All safety precautions must be observed to

reduce the risk of personal injury when

operating the equipment.

The term “equipment" refers to your

product, be it electrical mains, battery or

petrol engine powered.

IMPORTANT – Handle the equipment

safely and carefully.

BEFORE USE - If you are not familiar with

the safe operation/handling of this

equipment, or are in any way unsure of any

aspect of suitability or correct use it for

your application, you should complete

training conducted by a person or

organization qualified in safe use and

operation of this equipment, including

fuel/electrical handling and safety.

WARNINGS

• Read all safety warnings and all

instructions. Failure to follow warnings

and instructions may result in electric

shock, fire and/or serious injury.

• Never run a petrol engine in confined

areas.

• Do not operate the equipment in

flammable or explosive environments,

such as in the presence of flammable

liquids, gases or dust. Engine and

equipment may create sparks or heat

that may ignite vapours, dust etc

• Keep clear of moving parts.

• This equipment may be a potential

source of electric shock if misused.

• Do not operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do not allow others to use the

equipment unless they have read this

manual and are adequately trained.

• When using the equipment, basic

safety precautions detailed here must

always be followed to reduce the risk

of fire, electric shock, personal injury

and material damage.

• When wiring electrically powered

equipment, follow all electrical and

safety codes.

• Ensure all power sources conform to

equipment voltage requirements and

are disconnected before connecting

equipment.

General Work Area Safety

Work areas should be clean and well it.

Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

Personal Safety

Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

Prevent unintentional starting of the

equipment - ensure equipment and power

source switches are in the OFF position

before connecting or moving the

equipment. Do not carry equipment with

hands/fingers touching any controls.

Remove any tools or other items that are

not a part of the equipment from it before

starting or switching on.

Stay alert and use common sense when

operating equipment. Do not overreach.

Keep proper footing and balance at all

times. Do not use equipment when tired or

under the influence of drugs, alcohol or

medication. This equipment is not intended

for use by persons with reduced physical,

sensory or mental capabilities.

You must wear appropriate protective

equipment when operating, servicing, or

when in the operating area of the

equipment to help protect from serious

injury, including eye injury, inhalation of

toxic fumes, burns, and hearing loss.

Always wear eye protection. Protective

equipment such as respirators, non-skid

safety shoes, hard hat, hearing protection

etc should be used for appropriate

conditions. Other people nearby should

also wear appropriate personal protective

equipment. Do not wear loose clothing or

jewellery, which can be caught in moving

parts. Keep hair and clothing away from

the equipment.

If devices are provided for the connection

of dust extraction and collection facilities,

ensure these are connected and properly

used. Use of dust collection can reduce

dust-related hazards.

General Equipment Use and Care

Do not force the equipment. Use the

correct equipment for your application. The

correct equipment will perform better and

be safer within its design parameters. Do

not use the equipment if the ON/OFF

switch malfunctions – any equipment that

cannot be controlled with the ON/OFF

switch is dangerous and must be repaired.

Use the equipment and accessories etc. in

accordance with these instructions, taking

into account working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorized service centre or technician

before use.

Always keep the equipment and

accessories (cutting tools, nozzles, bits

etc) properly maintained. Keep the

equipment, controls and handles dry and

free from dirt, oil and grease.

Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place the equipment in

places where there are flammable

materials, combustible gases or

combustible liquids etc.

The equipment is not weatherproof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations

that are damp or very humid.

Press Use and Care

• CRUSH HAZARD – Use extreme

caution when operating the

equipment. Keep hands and other

body parts clear of the equipment and

work pieces during operation.

• Do NOT exceed the rated capacity of

the equipment.

• Before each use, check the hydraulic

jack for correct operation, and for

misalignment / binding of moving

parts, damage or any condition that

may affect the equipment safety or

performance. Do NOT use damaged

or unsafe equipment.

• Repair or replace non-serviceable

components immediately – use only

parts from the manufacturer or

recommended by them.

• Always use the press with the press

table level.

• The equipment must be installed and

operated on a flat and level surface

that is capable of supporting the

weight of the equipment and any

loads it generates. It is recommended

to secure the equipment to the floor.

20 Tonne Hydraulic Press

General Fuel Safety

Petrol/fuel/gasoline is extremely

flammable – keep clear of

naked flames or other ignition

sources.

• Do not spill fuel. If you spill fuel, wipe

it from equipment immediately – if fuel

gets on your clothing, change them

immediately

• Do not smoke near fuel.

• Always shut off the engine before

refuelling.

• Do not refuel a hot engine.

• Open the fuel cap carefully to allow

any pressure build-up in the tank to

release slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start or run

the engine until all leaks are fixed.

General Service Information

• Have the equipment serviced or

repaired at authorized service centres

by qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to

help ensure that equipment safety is

maintained.

• Do not attempt any maintenance or

repair work not described in this

instruction manual.

• After use, the equipment and

components may still be hot – allow

the equipment to cool and disconnect

spark plugs and/or electrical power

sources and/or batteries from it before

making adjustments, changing

accessories or performing repair or

maintenance.

• Do not make adjustments while the

equipment is running.

• Perform all service related activities

under suitable conditions, such as a

workshop etc.

• Replace any worn, damaged or

missing warning labels immediately.

• Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

20 Tonne Hydraulic Press

Table of Contents

Safety ................................................................................................................................................ 2

Parts Identification ........................................................................................................................... 5

Assembly .......................................................................................................................................... 6

Operation .......................................................................................................................................... 9

Maintenance ................................................................................................................................... 10

Troubleshooting ............................................................................................................................. 11

Specifications ................................................................................................................................. 11

20 Tonne Hydraulic Press

Parts Identification

It is strongly recommended that you familiarise yourself with all major components of the machine before

using it or performing any maintenance tasks.

No. Name No. Name

1 Frame Leg (2) 11 Fasteners / Accessories / Tools:

Jack Plate Hook (2)

Jack Plate Spring (2)

Press Table Pin (2)

Press Table Bolt (2)

M8 Wing Nut (2)

M12x30 Bolt (4)

M12x105 Bolt (4)

M8x20 Bolt (8)

M8x20 Cap Screw (2)

M5x16 Bolt (1)

M8 Spring Washer (2)

M10 Nut (12)

M8 Nut (9)

M5 Nut (1)

Handle Clip

Handle Bracket

6mm Allen Key

2 Frame Top Beam

3 Foot (2)

4 Frame Bottom Brace

5

Foot Brace (4)

6

Hydraulic Jack

7

Jack Plate

8 Press Table Beam (2)

9 Work-Piece Support (2)

10 Handle

5

2

6

10

3

8

1

9

11

7

4

Spare parts available

for purchase, scan QR

code below:

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20 Tonne Hydraulic Press

Assembly

1. Attach the frame bottom brace (B) to the bottom of the frame legs (A), then place each foot (C)

on either side so the attachment holes on the feet are aligned with the holes in the frame legs.

Secure the parts using 4 M12x30 bolts (D) and M12 nuts (E). Tighten the fasteners securely

using suitable spanners.

2. Attach 2 foot braces (F) to each foot and frame leg. On the right-hand leg, place the handle

bracket (G) between the frame leg and the braces. Secure the parts using 8 M8x20 bolts (H)

and M8 nuts (I). Tighten the fasteners securely using suitable spanners.

3. On the right-hand frame leg, attach the handle clip (J) to the leg using the M5x16 bolt (K) and

M5 nut (L). Insert a M8x20 bolt (H) through the hole in the handle bracket from the underside

and secure using a M8 nut (I). Tighten the fasteners securely using suitable spanners.

4. Place the frame top beam (M) in position between frame legs. Secure the parts using 4 M12x105 bolts

(N) and M12 nuts (E). Tighten the fasteners securely using suitable spanners.

F

E

B

D

G

C

A

K

I

H

L

J

I

H

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20 Tonne Hydraulic Press

5. Attach the hydraulic jack (O) to the jack plate (P) using 2 M8x20 cap screws (Q) and spring washers (R).

Ensure that the jack is placed so that the handle is on the right-hand in relation to the arrow (AA) on the

jack plate. Tighten the fasteners securely using the supplied Allen key.

6. Insert the jack plate hooks (S) through the jack plate, from the jack side, and secure with the wing nuts

(T). Hang the jack plate springs (U) from the eyelets (BB) located on the underside of the top beam of

the frame.

7. Place the jack plate assembly inside the frame and hook the jack plate springs to the hooks on the jack

plate. Ensure that the top of the hydraulic jack (CC) sits inside the retainer (DD) located on the underside

of the top beam of the frame. Adjust the wing nuts as required so the jack plate is level and the top of the

hydraulic jack is correctly located when the jack is fully retracted.

CC

O

P

DD

S

BB

R

AA

Q

T

U

N

E

M

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20 Tonne Hydraulic Press

8. Insert the press table pins (V) through a hole in the frame legs – one pin per frame leg and in the same

hole so they are level.

9. Assemble the press table by placing the press table beams (W) on either side of the frame attaching

them using the 2 press table bolts (X) and 4 M12 nuts (E).

10. To attach the handle (Y), push it into the clip and let the bottom of the handle tube rest over the handle

bracket bolt.

11. It is recommended to mount the press to the floor. Ensure the mounting surface is flat and level, and is

capable of supporting the weight of the equipment and any loads it generates – preferably concrete.

Secure the press using the holes in the feet and suitable fasteners. Do NOT install the equipment

outdoors or in areas subject to dampness or high humidity.

V

Y

W

X

E

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20 Tonne Hydraulic Press

Operation

Crush Hazard - Use extreme caution when operating the equipment. Keep hands

and other body parts clear of the equipment and work pieces during operation. • Do

NOT exceed the 10 tonne rated capacity. • Always use the press with the press table level. •

Always place the press table at the highest possible position for the job. • Ensure the press table,

work-piece support plates and work-piece surfaces that are in contact with the equipment are clean and free

from any debris etc that may cause any misalignment. Misalignment may cause damage to the equipment

and/or work-pieces. • When pressing items together, the items must line up vertically. If they are not, parts

may be forcefully ejected when placed under pressure. • Always keep clear of the hydraulic jack when

releasing pressure – always release pressure gradually. • Before each use, check the hydraulic jack for

correct operation, and for misalignment / binding of moving parts, damage or any condition that may affect

the equipment safety or performance. Do NOT use damaged or unsafe equipment. Incorrect use of the

equipment will void warranty.

1. If necessary, move the press table to the highest possible

position that allows the job to be performed.

To move the table, hold it firmly and remove the press table pins.

Then, hold the press table in the required position and insert the

press pins in the nearest hole underneath the table. Ensure the

pins pass through the frame fully.

2. Place the work-piece on to the press table. Use the work-piece

support plates or suitable objects to properly support the work-

piece, as required.

3. Position the work-piece so that where pressure is required is

directly beneath the pin protruding from under the jack plate.

4. Close the valve on the hydraulic jack by using the slotted end of

the handle to rotate it. Rotate it to the right (clockwise) until firm.

5. Slide the handle into the handle sleeve on the hydraulic jack and

move up and down to "pump" the jack. The jack plate should

move down a little with each pump. When the jack plate makes

contact with the work-piece, pump the jack slowly and apply only

as much pressure as necessary to complete the job. Keep a

close eye on the work-piece when applying pressure.

6. When the job is complete, use the handle to open the valve (rotate left / anti-clockwise) on the hydraulic

jack. Always open the valve slowly. Allow the jack plate to return to the top-most position before

removing the work-piece from the press table.

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20 Tonne Hydraulic Press

Maintenance

Some maintenance activities described may be beyond the scope of some users. For procedures

that you are not comfortable with or have the tools or experience for, have the unit serviced by a

service centre or qualified technician. • Repair or replace non-serviceable components immediately – use

only parts from the manufacturer or recommended by them. • Always dispose of used oil in an

environmentally responsible manner and according to regulations. • Improper maintenance or lack of due

care when maintaining the equipment may void warranty.

To keep the equipment performing safely and efficiently, regular checks and maintenance is required. Proper

care and maintenance ensures best performance and longest service life.

• Before each use, check the hydraulic jack for correct operation, and for misalignment / binding of moving

parts, damage or any condition that may affect the equipment safety or performance. Do NOT use

damaged or unsafe equipment.

• Maintain general cleanliness and dryness of all surface to prevent corrosion.

• Change the hydraulic jack oil every 2 years:

1. Remove the hydraulic jack from the press.

2. Open the valve slightly and push down on the jack so it is fully lowered.

3. Remove the rubber plug from the drain port on the rear of the jack.

4. Tilt the jack and empty the hydraulic oil into a suitable container.

5. Clean any oil from the jack body and place in an upright position.

6. Use a suitable hand pump type oil dispenser to refill the jack through the oil drain port with ISO 150

or AW-32 hydraulic oil. When the oil level begins over-flowing from the drain port, the jack is full. Re-

install the drain plug.

7. Close the valve, then "pump" the jack and ensure the piston rises. It is recommended to "bleed" the

jack of any air inside the hydraulic system as follows:

a. Open the valve ½ to 1 full turn, then push down on the piston so it is at the lowest position.

b. "Pump" the jack repeatedly at least 20 times to circulate the oil through the system and push

any air into the oil reservoir.

c. Remove the rubber plug from the drain port on the rear of the jack to release any pressurised

air.

d. Top up the oil reservoir if required, then re-install the drain plug.

8. Re-install the hydraulic jack to the press.

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20 Tonne Hydraulic Press

Troubleshooting

Note: Some maintenance activities described may be beyond the scope of some users. For procedures that

you are not comfortable with or have the tools or experience for, or if problems persist after following all

suggested actions, contact a service centre or qualified technician.

The following information may assist in identifying a problem and rectifying it.

Hydraulic jack ram not extending or is retracting under load.

Possible Fault Action

Valve not fully closed Check that the valve is fully closed.

Air in system Bleed the jack.

Insufficient hydraulic oil Ensure the oil reservoir if filled to the correct level.

Oil leaking from hydraulic jack.

Possible Fault Action

Over-filled Ensure the oil reservoir if filled to the correct level.

Valve or piston seal no longer

serviceable

Replace seal.

Specifications

Maximum Load Capacity 20 tonnes

Dimensions Approximately 600mm (L) x 500mm (W) x 1300mm (H)

Hydraulic Oil Type ISO 150 / AW-32

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20 Tonne Hydraulic Press

Some experts believe the incorrect or prolonged use of almost any product could cause serious

injury or death. For information that may reduce your risk of serious injury or death, consult the

points below and additionally, the information available at www.datastreamserver.com/safety

• Consult all documentation, packaging and product

labelling before use. Note that some products feature

online documentation which should be printed and kept

with the product.

• Check product for loose / broken / damaged / missing

parts, wear or leaks (if applicable) before each use.

Never use a product with loose / broken / damaged /

missing parts, wear or leaks (if applicable).

• Products must be inspected and serviced (if applicable)

by a qualified specialist every 6 months assuming

average residential use by a person of average weight

and strength, above average technical aptitude, on a

property matching average metropolitan specification.

Intended use outside these guidelines could indicate the

product is not suitable for intended use or may require

more regular inspection or servicing.

• Ensure all possible users of the product have completed

an industry recognized training course before being

given access to the product.

• The product has been supplied by a general merchandise retailer that

may not be familiar with your specific application or your description of

the application. Be sure to attain third-party approval for your

application from a qualified specialist before use regardless of prior

assurances by the retailer or its representatives.

• This product is not intended for use where fail-safe operation is

required. As with any product (take an automobile, aircraft, computer

or ball point pen for example), there is always a small chance of

technical issues that needs to be repaired or may require replacement

of the product or a part. If the possibility of such failure and the

associated time it takes to rectify could in any situation inconvenience

the user, business or employee then the product is not suitable for

your requirements. This product is not for use where incorrect

operation or a failure of any kind, including but not limited to a

condition requiring product return, replacement, service by a technician

or replacement of parts could cause a financial loss, loss of employee

time or an inconvenience requiring compensation.

• If this item has been purchased in error after considering the points

above, simply contact the retailer directly for details of their returns

policy, if required.

ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG TOLPRSBMRA20T 20 Tonne Hydraulic Shop Press Workshop Jack Bending Stand H-Frame

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BAUMR-AG TOLPRSBMRA20T Questions and Answers