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Suspension
(cont’d)
Servicing Your Honda 103
6. Tighten the fork bridge lower pinch bolts (1) to
the specified torque:
15 lbf·ft (20 N·m, 2.0 kgf·m)
7. Tighten the fork bridge upper pinch bolts (9) to
the specified torque:
16 lbf·ft (22 N·m, 2.2 kgf·m)
Over-tightening the pinch bolts can deform the
outer tubes. Deformed outer tubes must be
replaced.
8. Clean the threads of the fork protector socket
bolts (10) and axle holder thoroughly.
Apply locking agent to the bolt threads.
Install the fork protectors (11), fork protector
socket bolts.
Tighten the fork protector socket bolts to the
specified torque:
5.2 lbf·ft (7 N·m, 0.7 kgf·m)
9. Align the brake caliper (12) and brake hose
(13) with the left fork leg, making sure that the
brake hose is not twisted. An improperly
routed brake hose may rupture and cause a loss
of braking efficiency.
10. Align the lower surface of the brake hose
protector (14), stay A (15) and stay B (16), and
assemble them. Install and tighten them to the
left fork protector using the brake hose clamp
bolts (17).
11. Clean the threads of the front brake caliper
mounting bolts (18) and brake caliper
thoroughly.
Apply locking agent to the bolt threads.
Install the brake caliper (12) on the axle holder
and tighten the front brake caliper mounting
bolts to the specified torque:
22 lbf·ft (30 N·m, 3.1 kgf·m)
(1) fork bridge lower pinch bolts
(9) fork bridge upper pinch bolts
(1)
(9)
(10) fork protector socket bolts
(11) fork protectors
(10)
(10)
(11)
(11)
(12) brake caliper
(13) brake hose
(14) brake hose protector
(15) stay A
(16) stay B
(17) brake hose clamp bolts
(18) front brake caliper mounting bolts
(17) (12)
(18)(13)
(16)
(15)
Align
(14)
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