DIESEL INJECTION LEak baCk kITS
Model no:
VS2046.V2, VS2048.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SafETy
WaRNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to
when using this kit.
9 Maintain tools in a good clean condition for the best and safest performance.
8 DO NOT use test kit if parts are damaged.
9 Wear approved eye protection. A full range of personal safety equipment is available from your Sealey Stockist.
9 Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
WaRNING! In a vehicle fitted with automatic transmission, select neutral or park.
9 Use proper ventilation and avoid breathing in exhaust fumes.
9 Keep a fire extinguisher to hand.
9 Protect hands from burns, as the engine will be hot after the test.
9 Account for all tools and parts being used, and DO NOT leave them in, or on the engine after use.
9 ensure that any collected diesel is disposed of correctly, in accordance with local authority guidelines.
8 DO NOT leave vehicle’s engine running unattended whilst the testing kit is fitted.
IMPORTaNT: Always refer to the vehicle manufacturer’s service instructions, or a proprietary manual to establish the current procedure
and data.
9 These instructions for use are provided as a guide only.
2. INTRODuCTION
Updated kit designed to measure return fuel ow on diesel vehicles up to 6 cylinders, tted with common rail injection system. Identies worn,
blocked or inoperative injectors quickly and easily. Contains measurement tubes for short term tests and measurement bottles for long term, more
accurate evaluation. Master kit includes range of adaptors to suit Bosch, delphi, new delphi and denso injectors for comprehensive coverage of
common rail diesel vehicles. Supplied in carry-case.
3. OPERaTION
3.1. Most modern diesel vehicles are tted with a sound deadening cowling over the top of the engine. If tted, remove this cowling to
gain access to the engine.
3.2. Direct Connection Tubes (Bosch connectors only - see g.1.5). These tubes are ideal for a vehicle which will not start, and
provide a very quick assessment.
3.2.1. The return pipes are retained by wire clips, remove the clips and store in a safe place. Gently ease out each of the return pipes
from the injectors (g.2). Take care not to break the connectors as they can be brittle.
3.2.2. Plug the ends of the return pipes to avoid any spillage.
VS2048.V3
VS2046.V2
VS2048.V3 VS2046.V2 Issue 3 (HF) 18/10/18
Original Language Version
© Jack Sealey limited
Refer to
instructions
Wear a face
shield
Wear protective
gloves
Wear protective
clothing
Warning!
High Pressure
Fuel
3.2.3. Connect the tubes to each injector (g.3), the wire clips are not required as the return system is low pressure.
3.2.4. Crank over the engine until the tubes are at least 50% full. Take care, that should the engine start, the tubes will ll up very
quickly.
3.2.5. Check the levels for each injector. The overall variation in the levels should be less than 10%. Any injector which has a back
leakage problem will have more diesel in the tube.
3.2.6. Remove the tubes from the injectors, taking care not to spill any diesel, place a nger over the end of the tube to hold the liquid in
the tube and then empty into a suitable container.
3.2.7. Ret the return pipes to the injectors and secure them with the wire clips as per the vehicle manufacturer’s workshop manual.
3.3. Flexible Tube, Adaptors and Bottles (g.1.1, 2, 3, 4 and 6).These will provide a more accurate reading as the engine can
be left running for longer.
3.3.1. Remove the return pipes from the injectors. Refer to the appropriate vehicle manufacturer’s workshop manual.
3.3.2. Connect the appropriate, Bosch, Delphi or Denso adaptors to the exible tubes.
3.3.3. Connect the exible tubes to each injector and hang the bottle rack in a suitable position.
3.3.4. Start the engine (or crank over if it will not run), run until the one of the bottles is approximately 75% full, and stop the engine.
3.3.5. Check the levels for each injector. The overall variation in the levels should be less than 10%. Any injector which has a back
leakage problem will have more diesel in the tube.
3.3.6. Remove the tubes from the injectors, taking care not to spill any diesel, if possible lower the bottle rack to a level below that of the
injectors or raise the exible tube, so that the uid in the tubes drains into the bottles.
3.3.7. Ret the return pipes to the injectors as per the vehicle manufacturer’s workshop manual.
NOTE: This system is designed to give a quick assessment of the return ow of the injectors, it is unable to determine all of the factors
which may aect the operation of the vehicle.
4. PaRTS
Part Part No. Description
1 VS2048.V2-01 Adaptor Set (Set of 6) (supplied as single pieces) (parts 1 to 4 are included in VS2047.V2 kit)
2 VS2048.V2-02 Adaptor Set (Set of 6) (supplied as single pieces)
3 VS2048.V2-03 Adaptor Set (Set of 6) (supplied as single pieces)
4 VS2048.V2-04 Adaptor Set (Set of 6) (supplied as single pieces)
5 VS2048.V2-05 Fluid Measure (Set of 6) (supplied as single pieces) (parts 5 and 6 are included in VS2046.V2 kit)
6 VS2048.V2-06 Bottle / Tube / Adaptor Assembly
7 VS2048.V3-08 Adaptor Set (Set of 6) (supplied as single pieces) New Delphi Ford Transit 2.4 engine code PHFA
Return Pipe
Measurement
Tube or Flexible
Pipe
6
5
7
VS2048.V3 VS2046.V2 Issue 3 (HF) 18/10/18
Original Language Version
© Jack Sealey limited
g.1
g.2
g.3
Sealey Group, kempson Way, Suffolk business Park, bury St Edmunds, Suffolk. IP32 7aR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: no liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
VS2048.V3 VS2046.V2 Issue 3 (HF) 18/10/18
Original Language Version
© Jack Sealey limited
Parts support is available for this product. To obtain parts, please log on to
www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500
