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58 Servicing Your Honda
Clutch System
Replace the clutch discs (1) if they show signs of
scoring or discoloration.
Measure the thickness of each clutch disc.
Service Limit: 0.112 in (2.85 mm)
Replace the clutch discs and clutch plates as a set.
Check the clutch plate (2) for excessive warpage or
discoloration.
Check the plate warpage on a surface plate using a
feeler gauge.
Measure the thickness of the clutch plates.
Service Limit: 0.004 in (0.10 mm)
Replace the clutch discs and plates as a set.
Measure the free length of each spring.
Service Limit: 1.50 in (38.0 mm)
Replace the clutch springs as a set if any one of
them is beyond the service limit or if the clutch
plates have been burn/heat discolored.
1. Install the spring seat (1) and judder spring (2)
onto the clutch center as shown.
Coat the clutch discs (3) and plates (4) with
engine oil.
2. Install the clutch disc A (larger I.D. disc) (5)
onto the clutch outer.
Stack the seven clutch plates and seven clutch
discs alternately.
3. Apply engine oil to the clutch lifter assembly
(6) and clutch lifter rod (7) contact surface.
Insert the clutch lifter rod into the mainshaft.
4. Install the clutch lifter assembly onto the rod.
Clutch Disc/Plate Inspection
(1) clutch disc
(2) clutch plate
(1)
(2)
Clutch Spring Inspection
(1) clutch spring
(1)
Clutch Disc/Plate Installation
(1) spring seat (4) clutch plates
(2) judder spring (5) clutch disc A
(3) clutch discs
(6) clutch lifter assembly (7) clutch lifter rod
(3)
(5)
(2)
(4)
(1)
(6)
(7)
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