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118 Adjustments for Competition
Front Suspension Adjustments
21. Clean the threads of the fork protector bolts
(18) and axle holder thoroughly.
Apply locking agent to the fork protector bolt
threads.
Install the fork protectors (19), fork protector
bolts, brake hose clamp bolts (20) and
tripmeter cable clamp bolts (21).
Tighten the fork protector bolts to the specified
torque:
5.2 Ibf·ft (7 N·m, 0.7 kgf·m)
22. Align the brake caliper (23) and hose with the
left fork leg, making sure that the brake hose is
not twisted. An improperly routed brake hose
may rupture and cause a loss of braking
efficiency. Route the hose carefully.
23. Clean the threads of the caliper mounting bolts
(22) and brake caliper thoroughly.
Apply locking agent to the bolt threads.
Install the brake caliper (23) on the slider and
tighten the caliper mounting bolts to the
specified torque:
22 Ibf·ft (30 N·m, 3.1 kgf·m)
24. Check the left side collar (24) and tripmeter
gear box (25) for wear or damage.
Install the left side collar to the left wheel hub.
Install the tripmeter gear box while aligning its
tabs (26) of the tripmeter gear box with the
grooves (27) on the right wheel hub.
25. Clean the clamping surface of the axle and axle
holders.
Install the front wheel (28) between the fork
legs while inserting the disc between the pads,
and align (29) the tab of the tripmeter gear box
as shown.
Check that the tripmeter gear box O-ring (30)
is in good condition, replace it if necessary.
Apply a thin layer of grease to the axle (31) and
insert the axle from the right side.
26. Install and tighten the axle nut (32) to the
specified torque.
65 Ibf·ft (88 N·m, 9.0 kgf·m)
Tighten the left axle pinch bolts (33) to the
specified torque.
15 Ibf·ft (20 N·m, 2.0 kgf·m)
27. Install the handlebar (34), mounting rubbers,
washers and handlebar holder nuts (35) and
tighten the handlebar holder nuts to the
specified torque:
32 lbf·ft (44 N·m, 4.5 kgf·m)
(18) fork protector bolts
(19) fork protectors
(20) brake hose clamp bolts
(21) tripmeter cable clamp bolts
(22) caliper mounting bolts
(23) brake caliper
(19)
(18)
(22)
(22)
(23)
(20)
(21)
(24) left side collar (26) tabs
(25) tripmeter gear box (27) grooves
(28) front wheel (30) O-ring
(29) align (31) axle
(24)
(25)
(26)
(27)
(30)
(31)
(29)
(28)
(32) axle nut
(33) left axle pinch bolts
(34) handlebar
(35) mounting rubber/washers/handlebar holder nuts
(32)
(33)
(35)
(34)
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