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Front Suspension Adjustments
(cont’d)
Adjustments for Competition 109
Do not support the brake caliper by the brake hose.
Do not operate the front brake lever after the front
wheel is removed. To do so will cause difficulty in
fitting the brake disc between the brake pads.
11. Loosen the fork leg lower pinch bolts (22),
then pull the fork legs down and out.
12. Clean the fork assembly, especially the sliding
surface (23) of the slider and dust seal (24).
13. Record the rebound damping adjuster position
and turn the adjuster counterclockwise until it
stops.
14. Measure the length (25) between the axle
holder and outer tube and record it before
disassembling the fork.
15. Hold the outer tube (26), then remove the fork
damper (27) from the outer tube using the lock
nut wrench (28). Gently slide the outer tube
down onto the lower end of the slider (29).
• Lock nut wrench 07WMA-KZ30100
NOTICE
The outer tube (26) can drop on the slider (30) and
damage the fork dust seal (24) and guide bushing
(31) when the fork damper is removed.
To avoid damage hold both the outer tube and
slider when removing the fork damper.
16. Drain the fork oil from the outer tube (26).
Drain the fork oil from the oil hole (32) of the
fork damper.
(16) fork protector bolts (19) fork protectors
(17) tripmeter cable clamp bolts (20) brake caliper bolts
(18) brake hose clamp bolts (21) brake caliper
(22) lower pinch bolts
(19)
(16)
(20)
(20)
(21)
(18)
(17)
(22)
(23) sliding surface (25) length
(24) dust seal
(26) outer tube (28) lock nut wrench
(27) fork damper (29) slider, lower end
(25)
(24) (23)
(28)
(26)
(29)
(26)
(27)
(24) dust seal (30) slider
(26) outer tube (31) guide bushing
(26) outer tube (32) oil hole
(30)
(24)
(31)
(26)
(26) (32)
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