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100 HOUR / 1000 MILE (1600 KM) SERVICE
ITEM REMARKS
Battery
Check terminals; clean; test
XU
Transmission (Main
Gearcase)
Replace transmission fluid
XU
Engine Oil Change
D Valve Clearance
Valve lash adjustment
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
Shift Linkage Inspect, lubricate, adjust
D
Steering
Lubricate
XU
Front Suspension
Lubricate
XU
Rear Suspension
Lubricate
Throttle Body Intake
Duct
Inspect duct for proper sealing/air leaks
D
Fuel System / Filter
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail and fuel pump;
replace lines every two years
XU
Spark Plug Inspect; replace as needed
XU
Engine Mounts Inspect
Exhaust Muffler / Pipe Inspect
XU
Wiring
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
D
Clutches (Drive and
Driven)
Inspect; clean; replace worn parts
Drive belt
Inspect; replace as needed
D
Front wheel bearings Inspect; replace as needed
125 HOUR / 1250 MILE (2000 KM) SERVICE
ITEM REMARKS
Fuel System
Inspect; cycle key to pressurize fuel pump;
check lines and fittings for leaks and abrasion
Battery
Check terminals; clean; test
XU Main Gearcase Oil
Inspect level; change yearly
XU
Engine Oil Change
74
MAINTENANCE
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