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PR3 User’s manual Page
17
! CAUTION !
Using poor quality replacement
parts or materials can cause your
motorcycle to wear more quickly
and may shorten its useful life.
Use only genuine AJP replacement
parts.
MAINTENANCE SCHEDULE
A description of several necessary
operations to a correct functioning of
motorcycle and periods is as
follows.
DAILY
Check engine oil level and refill if
necessary.
Check clearance of secondary
chain.
Check brake system functioning.
AFTER FIRST 1.000 km – BREAK
IN
Replace spark plug;
Replace engine oil;
Clean engine oil filter;
Check engine oil level;
Check air filter. Clean and wet in oil;
Check valve clearance;
Check correct functioning of: braking
system, spoke tightness; tire
condition; clutch cable; side stand;
steering stem bearings;
suspensions; battery; exhaust;
electrical system.
Check secondary chain;
Check wheel gear bolts tightening;
Check tightness of several
components bolts and clamps.
EACH 500 km OR MONTH
Check oil level and refill if
necessary.
Check air filter. Clean and wet in oil;
Check, adjust, clean and lubricate
drive chain;
Check wheel gear bolts tightening;
EACH 3.000 km OR 6 MONTHS
Replace spark plug;
Replace engine oil and clean engine
oil filter;
Check engine oil level;
Check valve clearance;
Check timing chain clearance;
Check timing tensioner;
Check ignition system functioning;
Clean carburetor;
Check air filter. Clean and wet in oil;
Replace fuel filter;
Check fuel feed, lubrication and oil
cooler tubes;
Check tubes and oil radiator (200
and 240cc engines)
Adjust and lubricate throttle cable;
Adjust and lubricate clutch cable;
Check condition and functioning of
several component of electrical
system;
Check battery. Control voltage with
or without charge;
Check braking system functioning
and stop switches;
Check brake pads,
Check brake fluid level;
Check, adjust, clean and lubricate
secondary chain;
Check wheel gear bolts tightening;
Check wheels bearings;
Check tires condition;
Check spoke tightness;
Check side stand functioning;
Check steering functioning;
Check suspensions functioning;
Check exhaust: condition, leaks and
noise level;
Check tightness of bolts, nuts,
clamps of diverse components.
EACH 6.000 km OR 12 MONTHS
Perform operations indicated for
each 3.000 km, plus:
Replace spark plug;
Clean carburetor and check the right
settings;
Clean air filter box and replace
sealing silicon at the cover;
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