User Manual - Page 266

For 2016 BOXER.

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Tipper body
264
boxer_en_Chap11_Particularites_ed01-2015
SERVICING
Reservoir
Check and top up the fluid level regularly. Replace the fluid
annually. Replace the fluid if it contains water.
Check the condition of the hydraulic hose and the sealing of the
hydraulic system regularly.
Pump and motor
Requires no servicing, the ball bearings are lubricated for life and
the plain bearings by the pumped fluid.
Lubrication
The tipper body and ram pivots do not have grease nipples.
Lubricate regularly the hinges and retainers for the tipper body sides
as well as the catches for the rear tipper body side.
Sub-chassis and tipper body
For maximum life, we recommend that you clean your tipper body
by washing it down regularly with hose.
Touch-in the paint chips quickly to avoid the spread of rust.
After 8 months of use, check the tightening torque of the
fixings of the underbody to the chassis (following the
recommendations of the body converter).
Cleaning the valve slider
Remove the plug 244A taking care to recover the ball.
Using a wide screwdriver, remove the bore / piston bolt
assembly.
Check that the piston slides smoothly and remove any
impurities. Pass a magnet over if there is any swarf present.
Refit the assembly and ensure that the piston slides smoothly.
Retain the ball with some grease on the plug for reassembly.
Bleed the hydraulic system.
Bleed the electro-hydraulic unit
Remove the hexagonal plug 257.
Slacken by a half turn the bolt 587 located inside, using a
hexagonal 6 mm spanner.
Operate the electro-hydraulic unit for a few moments by
pressing the raise button.
The tipper body does not rise, or very slowly. When fluid flows
from the orifice, the system is bled.
Retighten bolt 587 and refit the plug 257, check that the tipper
body lowers correctly.
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