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96
MAINTENANCE
Front Gearcase (Demand Drive) Fluid
Always check and change the demand drive fluid at the intervals
outlined in the Periodic Maintenance Chart beginning on page 85.
Maintain the fluid level at the bottom of the fill hole threads. See page
139 for the part numbers of POLARIS products.
Change the front gearcase fluid every 25 hours if the ADC unit is
exposed to extreme use. Extreme use includes any of the following:
• operation in ADC mode for prolonged periods
• constant ADC operation on hilly or mountainous terrain
• ADC is the primary mode of all-wheel-drive operation
TIP: If the front gearcase makes excessive noise during ADC operation, change
the demand drive fluid. If the noise continues, service is required. Your
POLARIS dealer can assist.
Fluid Recommendations
The fill plug is located on the
right side of the demand drive
unit. The drain plug is located
on the bottom right side of the
unit.
Fluid Level
1. Position the vehicle on a
level surface.
2. Place the transmission in
PARK.
3. Remove the fill plug.
4. Add the recommended
demand drive fluid as
needed to bring the level to the bottom of the fill hole threads.
5. Reinstall the fill plug. Torque to specification.
Gearcase Lubricant Capacity Fill Plug
Torque
Drain Plug
Torque
Demand Drive
Unit
Demand Drive Fluid 275-300 ml 11-14 N-m 15 N-m
Drain Plug
Fill
Plug
Fill Level
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