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88
MAINTENANCE
Periodic Maintenance Chart
► Perform these procedures more often for vehicles subjected to severe use.
D Have a POLARIS dealer or other authorized service person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Kilometers
► Demand drive fluid 100 12 M 1600 Change fluid; change fluid
every 25 hours if ADC is
subjected to extreme use.
See page 96.
► Rear gearcase oil 100 12 M 1600 Change fluid
► Transmission oil 100 12 M 1600 Change fluid
D Fuel system 100 12 M 1600 Cycle key to pressurize fuel
pump; check for leaks at fill
cap, fuel lines/rail and fuel
pump; replace lines every
two years
► Radiator 100 12 M 1600 Inspect; clean external
surfaces
► Cooling hoses 100 12 M 1600 Inspect for leaks
► Engine mounts 100 12 M 1600 Inspect
Exhaust muffler/
pipe
100 12 M 1600 Inspect
D Spark plug 100 12 M 1600 Inspect; replace as needed
► Wiring 100 12 M 1600 Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D Clutches (drive
and driven)
100 12 M 1600 Inspect; clean; replace worn
parts
D Front wheel
bearings
100 12 M 1600 Inspect; replace as needed
Brake systems and
hydraulic hoses
100 12 M 1600 Inspect for leaks, wear or
damage
D Brake fluid 200 24 M 3200 Change every two years
Spark arrester 300 36 M 4800 Clean out
D Valve clearance 500 - 8000 Inspect; adjust
► Coolant - 60 M - Replace coolant
D Toe adjustment - Inspect periodically; adjust
when parts are replaced
Headlight aim - Adjust as needed
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