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VERSATILE MOULDER
©MOFFAT 22 MAY 2003
22
Problem
Remedy
Possible cause
Trouble Shooting
Cover dough pieces.
A fine mist of water can be sprayed
on the product prior to moulding.
Redo batch.
Add flour externally on
dough pieces.
Redo batch.
Loosen settings.
Thoroughly scrape and check
between rollers, scrapers and
splitter blades. Review cleaning
instructions.
Contact ingredient supplier.
Review and reinforce correct
procedures.
Close roller gap.
Premould and prove dough pieces
in 200mm long shape and place
sideways into the Safety Mouth
assembly.
Clean or have sharpened.
Sequence dough correctly.
Add more water in mix cycle.
Cover Dough pieces during resting.
Dough pieces not covered during
resting.
Excess water in dough formulation.
Insufficient water in dough mix.
Settings too tight.
Moulder not cleaned as per cleaning
instructions.
Poor ingredient quality.
Poor personal/bakery hygiene.
Sheeting roller gap too wide.
Stick being moulded from round
dough ball.
Dirty or blunt cutting blades.
Wrong dough sequencing.
Dough too tight.
Dough too dry.
Skinning of dough pieces.
Dough sticking to belt.
Dough piece tearing.
Foreign matter found/seen in dough.
Holes in dough piece.
Air bubble in centre of bread sticks.
4 piece not cutting.
Dough pieces doubling up as they
go under the Curling Chain.
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