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D. STARTER ROPE
• Replace a starter rope that breaks.
_WARNING
Always weareye protection when servic-
ing the starter rope. The recoil spring
beneath the pulleyis undertension. If the
spring pops out, serious personal injury
can result.
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2.
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7.
NOTE: Therecoilspring,locatedbeneaththepulley,
isundertension,ifspring popsout,itwillrequire
considerable timeandeffortto reinstall. Forthis
• reason, you may want to letyour Sears Service
Center handlethisrepair.Ifyoudotryto repairthe
starterropeand therecoilspringpopsout,takethe
saw toyour SeamService Center.
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Drain thefueltank,
Removethefan housingscrewon thebottom6f_he
sawandthetwoscrewsonthesideofthefanhOL_Sing,
Usethehexwrenchprovidedwiththetool.Figure45°
Remove the large screw at the rear of the
control handle and the small screw directly
below it, Figure46.
Separate the fan housing from the engine.
Ifthe starterropeisnot broken,releasethespring
tensionbypullingabout10inchesofropefromthe
pulley and catchthe rope in the notchas shown.
Figure47.Removeoldrope.
NOTE: The tension on the starterspring w_l be
reteased ifthe ropeisbroken,
Removescrewandpulleyverycarefully.Figure48.
The recoil spdng which liesbeneath the pulley
must stay in the housing, fiat against the bot-
tom. Ifthespring isdisturbed, itwili requirecon-
siderable time and effort to reinstall. Twistthe
pulleygenttycountemloc_wise_as yoUpullup
to releasethespring.
Move away from the fuel tankwith,theropeto be
instal/_. Useam_dchandmeltboth endsoftherope
to preventfraying.
Pull themelted endsthrough athick, cleanragwhile
the rope isstillhot toobtain smooth,pointedtips.
Insertone end of the ropethrough the handle and
secure with a knot. Leave3/!6" pigtail behind knot.
Figure 47 (inset).
insertthefreeend ofthe ropethrough the mpoexit
hole intotheinsideofthe fanhousing.
Guideropeinside pulley,thenupthrough tl'_ pulley
ratchetsideofpulleyholetothe outsidebypushing
tfie rel_etfirOugh from the holeonthe spring cam
side witha smallPhillips_rewdriver, Figure48.
Wrap rope counterclockwise_ aroundpulley
ratchetand tucklooseendbackunderropeleaving
a 318to3/4 inch tail along the ridgeas shownin
Figure48, Putltightly,
Wind all but about 10 inches of the rope clock-
wise _ aroundthe pulley,
REMOVE
FAN HOUSING
SCREWS
REMOVE CONTROL
HANDLE
Figure45
Figure 46
Figure 47
Figure48
.......,,,,,_ , _. .... .
i i .11 i
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