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79
MAINTENANCE
Periodic Maintenance Schedule
Carefulperiodic maintenancewill help keepyourvehicleinthesafest,mostreliable
condition. Inspection, adjustment and lubrication intervals of important compo-
nents are explained in the following chart
Maintenance intervals are based upon average riding conditions and a vehicle
speed of approximately 10 miles per hour. Vehicles subjected to severe use, such
as operation in wet or dusty areas, should be inspected and serviced more fre-
quently. If you are not familiar with safe service and adjustment procedures, have
a qualified dealer perform these operations.
Inspect, clean, lubricate, adjust or replace parts as necessary. NOTE: Inspection
may reveal the need for replacement parts. Always use genuine Polaris parts
available from your Polaris dealer.
Service and adjustments are critical. If you are not familiar with safe service and
adjustment procedures, have a qualified dealer perform these operations.
J CAUTION: Due to the nature of these adjustments, it is recommended that
service be performed by an authorized Polaris dealer. Do not attempt to perform
this work unless you are familiar with mechanical repair.
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California - 4-Cycle) NOTE: Some 4-Cycle
models may have an additional California -only emissions warranty. Please refer
to your owner’s manual supplement to determine if this applies to your vehicle.
Item Hours or
Odometer
Frequency Remarks
Brake System Pre-ride Pre-ride Pre-ride inspection item
Auxiliary Brake Pre-ride Pre-ride Pre-ride inspection item
Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection item
Wheels Pre-ride Pre-ride Pre-ride inspection item
Frame nuts, bolts , fasteners Pre-ride Pre-ride Pre-ride inspection item
Injector Oil Level (2-Cycle) Daily Daily Check when refueling
"L
Air Filter - Pre-Cleaner Daily Daily Inspect-Clean
Coolant/Level Inspection Daily Daily Replace engine coolant every two
years
" Air Box Sediment Tube Daily Daily Drain deposits whenever vi sible
Headlamp Inspection Daily Daily Check operation daily; apply Polaris di -
electric grease to connector when re-
placed
Tail lamp inspection Daily Daily Check operation daily; apply Polaris di -
electric grease to socket when replaced
"L
AirFilter-MainElement Weekly Weekl y Inspect-Replac e if necessary
" Transmission Oil Level 25 hrs Monthly Inspect monthly; change annually
Battery 20 hrs Monthly Check Terminals/cl ean/check fluid level
Engine Counterbalance
(400 Engines)
20 hrs Monthly Check oil level; change annuall y
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