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92
MAINTENANCE
Air Cleaner
Trail Blazer
Secondary (Main) Filter
Inspect the secondary filter weekly or after every 50 hours of operation.
CAUTION: Never operate the ATV with the filter element removed. Dirt will enter
the engine causing serious rapid wear and damage to the engine.
Secondary filter removal and installation procedure:
1.Remove ATV seat.
2.Remove primary air filter box.
3.Removefourwing nutsholdingcover
assembly to secondary air filter
housing.
4.Remove filter element.
5.Inspect gaskets on both sides of fil-
ter. Replace if required.
6.Coat top and bottom gaskets of filter
with a generous amount of grease.
7.Check condition of air box and replace if necessary. Install filter into airbox. Be
sure filter element seats securely.
8.Check cover gasket and replace if required. Be sure cover is seated properly
and wing nuts are finger tightened securely.
9.Reinstall primary air filter box as per instructions found on page 93.
10.Reinstall ATV seat.
Cleaning the Main Filter
Important:
It is advisable to replace the filter when it is dirty. However, in an emergency it is
permissible to clean the main filter if you observe the following practices.
1.Never immersethefilter in watersince dirtcanbe transferred to thecleanairside
of the filter.
2.If compressed air is used never exceed a pressure of 40 PSI. Always use a dis-
persion type nozzle to prevent filter damage and clean from the outside to the
inside.
NOTE: Replace the air filter every 50 hours, and possibly more often in very dirty
conditions.
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