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105
MAINTENANCE
Transmission Lubrication - Models with Fill Plug
Scrambler 400, Scrambler 500, Xplorer 400
The transmission fill plug is located on the right side of the machine behind the
propshaft shield or footwell.
The transmissionlubric ant levelshould be checked everysix monthsor 1000 miles
(1600 km), whichever comes first. Transmission oil should be changed annually.
With the ATV on a level surface, remove fill plug and check the lubricantlevel. Lu-
bricant level is correct when it reaches the bottom of the filler hole. The correct
transmission lubricant to use is Polaris Premium Synthetic Gearcase Lubricant
(PN 2871478).
Transmission Oil Changing Procedure
1.Remove propshaft shield from the right side of the vehicle. (on the Xplorer 400,
remove the four screws on the footwell and gently pull outward for access)
2.Remove fill plug.
3.Remove transmission drain plug located on the bottom left hand side and drain
the oil. Catch and discard used oil properly.
4.Clean and reinstall the drain plug.
5.AddPolaris PremiumSynthetic Gearcase Lubricant(PN2871478 -12 oz.bottle)
until oil reaches the bottom of the filler hole.
6.Check for leaks.
7.Reinstall propshaft shield or footwell and screws removed in step 1.
Transmission Fill Plug
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