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5-11
5-11
Frame servicing
Installation
Install the fork leg.
Raise the fork through the bottom bridge and top bridge.
Tech (ED/3ED)
Place the fork tubes in the top clamp level as shown in
the picture.
Showa (2ED/4ED)
Place the fork tubes in the top clamp. The fork tubes
should be in the first slot related top clamp.
(1) FORK TUBE
(2) TOP BRIDGE
(1) FORK SPRING
(2) SPRING SEAT
(3) DISTANCE COLLAR
(4) O-RING
(5) FORK BOLT
(6) TAPERED BUSHING (ED/3ED)
(7) FORK TUBE
Install the fork spring, spring seat, distance collar and the
tapered bushing (ED/3ED).
Apply recommended fork fluid to the new O-ring, then
screw the fork bolt into the fork tube.
Torque:
ED/3ED: 13.0 N•m (1.3 kgf•m)
2ED/4ED: 20.0 N•m (2.0 kgf•m)
Pour half the required amount of recommended fork fluid
in the fork leg.
Specified fork fluid:
ED/3ED: OJ Racing Special Fork Oil Type 01
(SAE 5W) or equivalent
2ED/4ED: Showa SS05 (SAE 5W) or equivalent
Pump the fork tube slowly 8-10 times.
Pour additional fluid to the specified capacity.
ED/3ED
ED/3ED
2ED/4ED
2ED/4ED
Oil level
100 mm (3.9 in) 87 mm (3.9 in)
Oil capacity
(orientative)
410 cc
(13.9 US oz)
(14.4 Imp oz)
405 cc
(13.7 US oz)
(14.3 Imp oz)
NOTICE
Totally extended fork may cause oil leakage.
FORWARDFORWARD
22
11
ED/3ED
ED/3ED
2ED/4ED
2ED/4ED
7
1
7
1
2
2
3
3
4
4
5
5
6
ED/3ED
ED/3ED
2ED/4ED
2ED/4ED
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