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Front Suspension Adjustments
(cont’d)
Adjustments for Competition 135
8. Align the brake caliper (9) and hose (10) with
the left fork leg, making sure that the brake
hose is not twisted. An improperly routed
brake hose may rupture and cause a loss of
braking efficiency.
9. Clean the threads of the front brake caliper
mounting bolts (11) and brake caliper
thoroughly.
Apply locking agent to the bolt threads.
Install the brake caliper (9) on the slider and
tighten the front brake caliper mounting bolts
to the specified torque:
22 lbf·ft (30 N·m, 3.1 kgf·m)
10. Align the upper surface of the brake hose protector
(12), stay A (13) and stay B (14), and assemble
them. Install and tighten them to the left fork
protector using the brake hose clamp bolts (15).
11. Clean the surfaces where the axle and axle
clamps contact each other.
Apply grease to each dust seal lips of the front
wheel.
Install the left side collar (16) and right side
collar (17) into the wheel hub.
12. Install the front wheel between the fork legs
while inserting the disc between the pads,
being careful not to damage the pads.
13. Insert the front axle shaft through the forks and
wheel hub from the right side. Make sure that
the front axle shaft is seated firmly onto the left
fork leg clamp inner surface. Tighten the front
axle nut (18) to the specified torque:
65 lbf·ft (88 N·m, 9.0 kgf·m)
Tighten the left axle pinch bolts (19) to the
specified torque:
15 lbf·ft (20 N·m, 2.0 kgf·m)
14. Install the handlebar (20), mounting rubbers,
washers and handlebar lower holder nuts (21)
and tighten the handlebar holder nuts to the
specified torque:
32 lbf·ft (44 N·m, 4.5 kgf·m)
15. Install the number plate (page 113).
(9) brake caliper
(10) brake hose
(11) front brake caliper mounting bolts
(12) brake hose protector
(13) stay A
(14) stay B
(15) brake hose clamp bolts
(11)
(9)
(15)
(13)
(10)
(14)
(12)
Left fork:
(16) left side collar (17) right side collar
(18) front axle nut
(19) left axle pinch bolts
(16) (17)
(18)(19)
Left fork:
(20) handlebar
(21) mounting rubbers, washers and handlebar lower
holder nuts
(21)
(20)
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