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English-51
INSTALLATION07
Performing the gas leak tests
C
D
A
B
Makesuretocheckforgasleaksbeforecompletingtheinstallationprocess(connectingtheassemblypipeandhosebetween
indoor unit and outdoor unit, insulating the cables, hose and pipe, and xing the indoor unit to the installation plate).
To check for gas leaks on the outdoor unit,
CheckthevalveAandBusingaleakdetector.
To check for gas leaks on the indoor unit,
Check the are nut C and D using a leak detector.
Leak test with nitrogen (before opening valves)
Inordertodetectbasicrefrigerantleaks,beforerecreatingthevacuumandrecirculatingtheR-410A,itsresponsibleof
installertopressurizethewholesystemwithnitrogen(usingacylinderwithpressurereducer)atapressureabove40bar
(gauge).
Leak test with R-410A (after opening valves)
Before opening valves, discharge all the nitrogen from the system and create vacuum according to page 48~50.
Afteropeningvalves,checkleaksusingaleakdetectorforrefrigerant.
Pump down (before disconnecting the refrigerant connections for unit repair, removal or disposal)
Pump-down is an operation intended to collect all the system refrigerant in the outdoor unit.
This operation must be carried out before disconnecting the refrigerant tubing in order to avoid refrigerant loss to the
atmosphere.
ShutotheliquidvalvewiththeAllenwrench.
Turn the system on in cooling with fan operating at high velocity.
(Compressorwillimmediatelystart,provided3minuteshaveelapsedsincethelaststop).
After2minutesofoperation,shutthesuctionvalvewiththesamewrench.
Turn the system o and switch mains supply o.
Disconnecttubing.Afterdisconnection,protectvalvesandtubingendsfromdust.
Compressor damage may occur if run at a negative suction pressure.
Test part for outdoor unit
Tightening torque for body cap
(Refertothetable)
Charging
core
Spindle
R-22: Diameter of the screw - 7/16-20UNF
R-410A:Diameterofthescrew-1/2-20UNF
Tightening torque for charging port cap
(Refertothetable)
Test part for indoor unit
Before inspecting the leakage, use a torque wrench
toclosethecapfortheservicevalve.(Complywitha
tightening torque for each size of the diameter,and
tighten the cap rmly to prevent any leakage.).
To check for any possible leakage, insert inert gas into
the pipes connected to indoor/outdoor units and
check the connection part of the indoor/outdoor units
with soap lather or liquid for leakage test.
Outer
Diameter
(mm)
Tightening torque
Body cap (Nm)
Charging port cap
(Nm)
ø 6.35
20 ~ 25
10 ~ 12
ø 9.52
20 ~ 25
ø12.70
25 ~ 30
ø15.88
30 ~ 35
ø19.05
35 ~ 40
(1Nm=10kgfcm )
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