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Piston/Piston Rings/Piston Pin
(6) piston pin (8) piston cutout
(7) piston pin clips
Cylinder Installation
1. Clean off any gasket material from the gasket
surface of the crankcase, being careful not to
let any material fall into the crankcase.
Be careful not to remove any metal from the
gasket surface.
2. Remove the shop towels. Do not let any
gasket debris fall into the crankcase.
3. Install a new cylinder gasket (1) and dowel
pins (2).
Do not let the dowel pins fall into the crankcase.
NOTICE
(1) cylinder gasket (2) dowel pins
(3)
(4)
(5)
(8)
(6)
(7)
(6)
(7)
(1)
(2)
78 Servicing Your Honda
3. Install the piston (3) with the “IN” mark (4)
and/or the large valve recesses (5) facing the
intake side of the engine.
(3) piston (5) large valve recesses
(4) “IN” mark
4. Apply engine oil to the piston pin (6) outer
surface.
Apply engine oil to the piston outer surface
and piston pin hole inner surface.
Install the piston pin and new piston pin
clips (7).
Use new pin clips. Never reuse old clips.
Do not let the clips fall into the crankcase.
Do not align the piston pin clip end gap with the
piston cutout (8).
NOTICE
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