PREDATOR 71424 5000 Watt Dual-Fuel SUPER QUIET Inverter Generator with Remote Start and Electronic Fuel Injection

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User Manual Installation Instruction
71424 photo

Owner's Manual & Safety Instructions

This is the main product document for model 71424.

The file format is pdf, 48 pages, you can download this manual here .

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®
5000 WATT EFI
DUAL FUEL
SUPER QUIET
INVERTER
GENERATOR
DanGer
Do not use
in trailers,
truck beds,
or tents.
use at least 20 feet away from people,
animals, and structures with exhaust pointed
away. Generator will still produce carbon
monoxide, even when burning propane.
20′
20′
20′
20′
20′
71424
FOr yOur SaFeTy
iF yOu SMeLL GaS:
1. Don’t touch electrical switches.
2. Extinguish any open flame.
3. Immediately call your gas supplier.
WarninG: Improper installation,
adjustment, alteration, service, or
maintenance can cause injury or property
damage. Refer to this manual. For
assistance or additional information consult
a qualified service technician, service
agency, manufacturer, or the gas supplier.
FOr yOur SaFeTy
Do not store gasoline or other
flammable vapors and liquids in the
vicinity of this or any other generator .
5000
GASOLINE MAX STARTING WATT
3900 GASOLINE RUNNING WATTS
5000 LPG MAX STARTING WATTS
3600 LPG RUNNING WATTS
Visit our website at:
https://www.harborfreight.com
email our product Support at:
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s date code in the back of
the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in
a safe and dry place for future reference. 25c
using a generator indoors Can
KiLL yOu in MinuTeS.
Generator exhaust contains
carbon monoxide. This is a poison
you cannot see or smell.
neVer use inside
a home or garage,
eVen iF doors and
windows are open.
Only use OuTSiDe
and far away from
windows, doors,
and vents.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright
©
2024 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
read this material before using this product.
Failure to do so can result in serious injury.
SaVe THiS ManuaL.
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Page 2 For technical questions, please call 1-800-444-3353. 71424
Table of Contents
Specifications ............................................. 3
Safety ......................................................... 4
Setup ......................................................... 12
Operation ................................................... 16
Maintenance .............................................. 28
Troubleshooting ......................................... 35
Warranties ................................................. 44
Parts Lists and Diagrams .......................... 40
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Page 3For technical questions, please call 1-800-444-3353.71424
Specifications
Generator
AC Output
(Gasoline)
120VAC, 60Hz, 32.5A, 1 Phase
3900W Running Watts
5000W Maximum Starting Watts
AC Output
(LPG/
Propane)
120VAC, 60Hz, 30A, 1 Phase
3600W Running Watts
5000W Maximum Starting Watts
DC Output
12 VDC, 8 A (Nominal)
USB Ports, PD 24W, 5/9/12V
Receptacles
2 x 120 VAC, 20 A
1 x 120 VAC, RV TT-30R
1 x 12 VDC Two Pin Outlet
1 x USB-A
1 x USB-C
Parallel Ports
Displacement 224cc
Engine Type
Horizontal Single Cylinder
4-stroke, OHV
Cooling System Forced air cooled
Fuel
Type
87+ octane stabilizer-treated
unleaded gasoline or LPG/propane
Gasoline
Tank
3.20 Gallon / 12.00 Liter
LPG/Propane
Tank
20 lb tank minimum
Engine Oil
Type SAE
10W-30 above 32° F
5W30 at 32° F or below
Capacity 0.64 Quart / 0.60 Liter
Run Time @ 25% Load
with full gasoline tank
13.5 hr.
Run Time @ 25% Load
with full 20lb. LPG/Propane tank
15 hr.
Sound Level at 23 feet 61 dB(A) @25% Load
Bore x Stroke 70 mm x 58 mm
Compression Ratio 8:6:1
Rotation viewed from PTO
(power takeoff - the output shaft)
Counterclockwise
Spark Plug
Type F7RTC (LG) or Equivalent
Gap 0.028" - 0.031"
Valve Clearance
Intake 0.003" - 0.005"
Exhaust 0.005" - 0.007"
Speed Idle 2600 - 3800 RPM
Fuel Control System Electronic Fuel Injection
Electric Start Battery 12V, 6.5Ah, Lead-Acid Non-Spillable
Remote Control Battery 3V, CR2032
Internal Battery
CO Module: 3V, CR2032
Display: 3V, CR2032
Contains non-replaceable battery.
The emissions control system for this Engine is warranted for standards set by the
U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB).
For warranty information, refer to the last pages of this manual.
In reference to the remote: Changes or modifications not expressly approved by Harbor Freight Tools
could void the user’s authority to operate the equipment. FCC ID: 2AL6E-YKQT01
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Page 4 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
WarninG SyMBOLS anD DeFiniTiOnS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Symbol Definitions
Symbol property or Statement
rpM
Revolutions Per Minute
Hp
Horsepower
eFi
Electronic Fuel Injection
WARNING marking concerning
Risk of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING: Contains coin battery.
Symbol property or Statement
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
WARNING marking concerning
Risk of Respiratory Injury.
Operate engine OUTSIDE and far away
from windows, doors, and vents.
WARNING marking concerning
Risk of Fire while handling fuel.
Do not smoke while handling fuel.
WARNING marking concerning
Risk of Fire.
Do not refuel while operating.
Keep flammable objects
away from engine.
iMpOrTanT SaFeTy inSTruCTiOnS
WarninG! read all instructions. Failure to follow all instructions listed below may
result in fire, serious injury and/or DeaTH.
The warnings and precautions discussed in this manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that
common sense and caution are factors which cannot be built into this product, but must
be supplied by the operator.
This manual contains important instructions that should be followed during
installation and maintenance of the generator and any batteries.
SaVe THeSe inSTruCTiOnS.
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Page 5For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
iF yOu SMeLL GaS
1. nO FLaMeS Or SparKS!
Immediately put out all smoking
materials and other open flames.
Do not operate lights, appliances,
telephones, or cell phones.
Flames or sparks from these sources
can trigger an explosion or a fire.
2. LeaVe THe area iMMeDiaTeLy!
Get everyone out of the building or
area where you suspect gas is leaking.
3. SHuT OFF THe GaS.
Turn off the main gas supply
valve on your propane tank if it is
safe to do so. To close the valve,
turn it to the right (clockwise).
4. repOrT THe LeaK. From a
neighbor’s home or other nearby
building away from the gas leak,
call your propane retailer right away.
If you can’t reach your propane retailer,
call 911 or your local fire department.
5. DO nOT reTurn TO THe BuiLDinG
Or area until your propane
retailer, emergency responder,
or qualified service technician
determines that it is safe to do so.
6. GeT yOur SySTeM CHeCKeD.
Before you attempt to use any of
your propane appliances, your
propane retailer or a qualified service
technician must check your entire
system to ensure that it is leak-free.
Can yOu SMeLL iT?
Propane smells like rotten eggs, a skunk’s
spray, or a dead animal. Some people
may have difficulty smelling propane
due to their age (older people may
have a less sensitive sense of smell);
a medical condition; or the effects of
medication, alcohol, tobacco, or drugs.
ODOr LOSS. On rare occasions,
propane can lose its odor. Several
things can cause this including:
•
The presence of air, water, or rust
in a propane tank or cylinder
•
The passage of leaking
propane through the soil
Since there is a possibility of
odor loss or problems with
your sense of smell, you
should respond immediately
to even a faint odor of gas.
prOpane GaS DeTeCTOrS
Under some circumstances, you may
not smell a propane leak. Propane gas
detectors (not included) sound an alarm if
they sense propane in the air. They can
provide an additional measure of security.
You should consider the purchase of
one or more detectors for your home.
GuiDeLineS regarding
propane gas detectors:
•
Buy only units that are listed
under the latest Underwriters
Laboratories (UL) standard.
•
Follow the manufacturer’s
instructions regarding installation
and maintenance.
•
Never ignore the smell of
propane, even if no detector
is sounding an alarm.
appLianCe MainTenanCe
LeaVe iT TO THe eXperTS.
Only a qualified service technician has
the training to install, inspect, service,
maintain, and repair your appliances.
Have your appliances and propane
system inspected just before the
start of each heating season.
DO nOT Try TO MODiFy Or repair
valves, regulators, connectors, controls, or
other appliance and cylinder/tank parts.
Doing so creates the risk of a gas leak
that can result in property damage,
serious injury, or death.
CO anD yOur SaFeTy
WHaT iS CarBOn MOnOXiDe (CO)?
You can’t taste or smell CO, but it is a
very dangerous gas. High levels of CO
can come from appliances that are not
operating correctly, or from a venting
system or chimney that becomes blocked.
CO Can Be DeaDLy! High levels of CO
can make you dizzy or sick. In extreme
cases, CO can cause brain damage
or death. Symptoms of CO poisoning
include: headache, dizziness, fatigue,
shortness of breath, and nausea.
iF yOu SuSpeCT CO iS
preSenT, aCT iMMeDiaTeLy!
1. If you or a family member shows
physical symptoms of CO poisoning,
get everyone out of the building and
call 911 or your local fire department.
2. If it is safe to do so, open windows
to allow entry of fresh air, and
turn off any appliances you
suspect may be releasing CO.
3. If no one has symptoms, but you
suspect that CO is present, call
your propane retailer or a qualified
service technician to check CO levels
and your propane equipment.
CO DeTeCTOrS Can iMprOVe
SaFeTy. For an extra measure
of safety, consider installing a CO
detector (not included) listed by UL
on each level of your home.
TO HeLp reDuCe THe riSK
OF CO pOiSOninG:
•
Have a qualified service technician
check your propane appliances and
venting systems annually, preferably
before the heating season.
•
Install UL-listed CO detectors
on every level of your home.
•
Never use a gas oven or range-top
burners to provide space heating.
•
DO nOT uSe THe GeneraTOr
inDOOrS Or in any enCLOSeD
SpaCe Or in any OTHer
area Or SiTuaTiOn THaT
WiLL aLLOW CarBOn
MOnOXiDe TO aCCuMuLaTe.
•
Never use a barbecue grill
(propane or charcoal) indoors
for cooking or heating.
•
Regularly check your appliance
exhaust vents for blockage.
runninG OuT OF GaS
DOn’T run OuT OF GaS.
SeriOuS SaFeTy HaZarDS,
inCLuDinG Fire Or
eXpLOSiOn, Can reSuLT.
•
If an appliance valve or a gas line is
left open, a leak could occur when the
system is recharged with propane.
•
If your propane tank runs
out of gas, any pilot lights on
your appliances will go out.
This can be extremely dangerous.
•
a LeaK CHeCK iS reQuireD.
In many states, a propane retailer or
a qualified service technician must
perform a leak check of your propane
system before turning on the gas.
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Page 6 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Set up precautions
1. Gasoline fuel and fumes are flammable, and
potentially explosive. Use proper fuel storage
and handling procedures. Do not store fuel
or other flammable materials nearby.
2. Fire and explosion hazard. Never use a
gas container, LPG/propane connector
hose, LPG/propane tank or any other fuel
item that appears to be damaged.
3. Fire and explosion hazard. Only use approved
LPG/propane tanks with an Overfilling Prevention
Device (OPD) valve. Keep the tank in a vertical
position with the valve on top and placed at
ground level on a flat surface. Do not allow tanks
to be near any heat source. When transporting
and storing, turn the propane tank valve to the
fully closed position and disconnect the tank.
Make sure to always cover the generator inlet
and tank outlet with protective plastic caps.
4. Connect LPG/propane tank using provided
attachment kit only. Kit includes 1.5 meter
(4.9 ft) hose. Place tank as far away from
Generator as hose allows and away from engine
exhaust. Do not place tank above Generator.
5. Fire and explosion hazard. If there is a strong smell
of propane while operating the generator, fully close
the LPG/propane tank valve immediately. Once the
propane is off, use soapy water to check for leaks
on the hose and connections on the tank valve and
the generator. Do not smoke or light a cigarette or
check for leaks using any open flame source such
as a match or lighter. If a leak is found, contact a
qualified technician to inspect and repair the LPG/
propane system before using the generator.
6. Have multiple ABC class fire extinguishers nearby.
7. Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
8. Set up and use only on a flat, level,
well-ventilated surface.
9. All connections and conduits from the Generator
to the load must only be installed by trained and
licensed electricians, and in compliance with all
relevant local, state, and federal electrical codes and
standards, and other regulations where applicable.
10. Connections for standby power to a building
electrical system must be made by a qualified
electrician. The connection must isolate the
generator power from utility power, and must comply
with all applicable laws and electrical codes.
11. A transfer switch should be installed by a
licensed electrician in compliance with all
applicable laws and electrical codes.
12. Wear ANSI-approved safety goggles, heavy-duty
work gloves, and dust mask/respirator during set up.
13. Use only lubricants and fuel recommended
in the Specifications chart of this manual.
14. Improper connections to a building electrical system
can allow electrical current from the generator
to backfeed into the utility lines. Such backfeed
may electrocute utility company workers or others
who contact the lines during a power outage,
and the generator may explode, burn, or cause
fires when utility power is restored. Consult
the utility company and a qualified electrician if
intending to use the generator for back up power.
15. Do not operate the Generator before grounding.
The Generator must be earth-grounded
in accordance with all relevant electrical
codes and standards before operation.
16. Install carbon monoxide alarm(s) with
battery backup in nearby buildings according
to manufacturer’s instructions.
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Page 7For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
Operating precautions
1. CarBOn MOnOXiDe HaZarD
using a generator indoors
Can KiLL yOu in MinuTeS.
Generator exhaust contains
carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
Do not use in trailers, truck beds, or tents.
20′
20′
20′
20′
20′
Use at least 20 feet away from people,
animals, and structures with exhaust pointed
away. Generator will still produce carbon
monoxide, even when burning propane
2. CarBOn MOnOXiDe SHuTOFF
DanGer! TO preVenT SeriOuS
inJury anD DeaTH FrOM
CarBOn MOnOXiDe inHaLaTiOn:
The Carbon Monoxide sensor is an additional
layer of protection only. Do not use the
Generator in any area or situation that will
allow carbon monoxide to accumulate.
• FLASHING RED LIGHT:
Dangerous levels of carbon monoxide gas have
built up and generator will shutoff.
Leave immediately until area has aired
out. Move Generator to well-ventilated
area before operation.
• FLASHING YELLOW LIGHT:
Carbon monoxide sensor malfunction.
Sensor needs service. Do not use the
Generator until the sensor is working
properly. For technical questions,
please call 1-800-444-3353.
nOTe: Yellow light flashes once after
starting to indicate passing self-check
and is functioning normally.
Carbon Monoxide sensor must only be serviced
by qualified technician to restore it to original
settings. Do not modify or tamper with the
Carbon Monoxide sensor. not following these
instructions can result in death or serious injury
due to Carbon Monoxide sensor malfunction.
3. Never use a generator indoors, including in
garages, basements, crawl spaces and sheds.
Opening doors and windows or using fans will NOT
prevent carbon monoxide build up in the home.
4. When using generators, keep them outdoors
and far away from open doors, windows,
and vents to avoid toxic levels of carbon
monoxide from building up indoors.
5. If you start to feel sick, dizzy, or weak while
using a generator, get to fresh air right away.
The carbon monoxide from generators can
quickly lead to full incapacitation and death.
6. LPG/Propane is highly flammable and explosive.
7. Flammable gas under pressure can
cause a fire or explosion if ignited.
8. LPG/Propane can settle in low places
because it is heavier than air.
9. LPG/Propane has a distinctive odor added
to help detect potential leaks. This odor can
diminish over time or due to other factors.
10. Keep LPG/Propane tanks in an upright position.
11. Connect LPG/propane tank using provided
attachment kit only. Kit includes 1.5 meter
(4.9 ft) hose. Place tank as far away from
Generator as hose allows and away from engine
exhaust. Do not place tank above Generator.
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Page 8 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
12. When exchanging LPG/propane tanks, be
sure the tank valve is the same type.
13. In case of a LPG/propane fire, do not
attempt to extinguish unless the fuel
supply can be shut off safely.
14. LPG/propane will burn the skin. Prevent
skin contact at all times.
15. Keep the propane tank away from
the generator exhaust.
16. Keep children away from the equipment,
especially while it is operating.
17. Keep all spectators at least six feet
from the Engine during operation.
18. Fire Hazard! Do not fill fuel tank while engine is
running. Do not operate if gasoline has been spilled.
Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.
19. Do not touch engine during use.
Let engine cool down after use.
20. Never store fuel or other flammable
materials near the engine.
21. If the plugged in product operates abnormally
or unusually slow, immediately stop using the
generator as a power source. Read and adhere
to the instruction manual of the product to be
powered to make sure that it can be safely and
efficiently powered by a portable generator.
22. Before connecting an appliance or power cord
to the generator: Make sure that it is in good
working order. Faulty appliances or power cords
can create a potential for electrical shock.
23. Do not exceed the maximum power rating of the
generator. Make sure that the total electrical rating
of the all of the tools or appliances plugged into
the generator at the same time does not exceed
that of the generator. Check that the startup surge
will not be beyond the limit of the Generator.
24. Avoid substantially overloading which will trip
the circuit breaker. Slightly overloading the
generator may not trip the circuit breaker,
but will lead to premature generator failure.
25. Do not attempt to connect or disconnect
load connections while standing in water,
or on wet or soggy ground.
26. Do not touch electrically energized parts of
the Generator and interconnecting cables
or conductors with any part of the body, or
with any non-insulated conductive object.
27. Connect the Generator only to a load or
electrical system (120 volt or 240 volt) that is
compatible with the electrical characteristics
and rated capacities of the Generator.
28. The Generator must be grounded before use.
an ungrounded Generator has an
increased risk of electric shock. Refer
to Grounding on page 12.
29. Insulate all connections and disconnected wires.
30. Guard against electric shock. Prevent body contact
with grounded surfaces such as pipes,
radiators, ranges, and refrigerators.
Only use a suitable means of transport and
lifting devices with sufficient weight bearing
capacity when transporting the generator.
31. Secure the generator on transport vehicles to
prevent it from rolling, slipping, and tilting.
32. Industrial applications must follow
OSHA requirements.
33. Do not leave the generator unattended when it is
running. Turn off the generator (and remove safety
keys, if available) before leaving the work area.
34. The generator can produce high noise levels.
Prolonged exposure to noise levels
above 85 dBA is hazardous to hearing.
Wear ear protection when operating the generator
or when working nearby while it is operating.
35. Wear ANSI-approved safety glasses,
hearing protection, and NIOSH-approved
dust mask/respirator during use.
36. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
Caution is necessary when near the
engine’s magneto or recoil starter.
37. Use only accessories that are recommended
by Harbor Freight Tools for your model.
Accessories that may be suitable for one
piece of equipment may become hazardous
when used on another piece of equipment.
38. Do not operate in explosive atmospheres,
such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
engines may ignite the dust or fumes.
39. Stay alert, watch what you are doing and
use common sense when operating this
generator. Do not use while tired or under the
influence of drugs, alcohol or medication.
40. Dress properly. Do not wear loose clothing or
jewelry. Keep hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
41. Parts, especially exhaust system components,
get very hot during use. Stay clear of hot parts.
42. Do not cover the generator during operation.
43. Keep the engine, generator, and
surrounding area clean at all times.
44. Do not smoke, or allow sparks, flames,
or other sources of ignition around the
equipment, especially when refuelling.
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Page 9For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
45. Use the generator, accessories, etc., in
accordance with these instructions and in the
manner intended for the particular type of
equipment, taking into account the working
conditions and the work to be performed.
Use of the equipment for operations different from
those intended could result in a hazardous situation.
46. Do not operate the generator with known
leaks in the engine’s fuel system.
47. When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of fluids and
cleaning materials as per any local, state, or
federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
48. Keep hands and feet away from moving parts.
Do not reach over or across
equipment while operating.
49. Before use, check for misalignment or binding of
moving parts, breakage of parts, and any other
condition that may affect the equipment’s operation.
if damaged, have the generator serviced
before using. Many accidents are caused
by poorly maintained equipment.
50. Use the correct generator for the application.
Do not modify the generator or its engine,
and do not use the generator for a
purpose for which it is not intended.
51. Extension Cord - Make sure your extension cord is
in good condition. When using an extension cord, be
sure to use one heavy enough to carry the current
your product will draw. An undersized extension
cord will cause a drop in line voltage resulting in loss
of power and overheating.
The table below shows the correct cord size to use
depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
reCOMMenDeD MiniMuM Wire GauGe FOr eXTenSiOn COrDS
CurrenT
(aMpS)
Load @
120V
(WaTTS)
20 ~ 50 ft 50 ~ 75 ft 75 ~ 100 ft
2 240 18 AWG
4 480 18 AWG 16 AWG
6 720 18 AWG 16 AWG 14 AWG
8 960 16 AWG 12 AWG
10 1200 16 AWG 14 AWG 12 AWG
15 1800 14 AWG 12 AWG 10 AWG
20 2400 12 AWG 10 AWG
25 3000 12 AWG 10 AWG 8 AWG
30 3600 10 AWG 8 AWG
40 4800 6 AWG
note: Do not use extension cords less than 20 feet in length.
parallel Kit precautions
TO preVenT SeriOuS inJury, DeaTH, anD GeneraTOr anD/Or eQuipMenT DaMaGe FrOM
eLeCTriC SHOCK anD Fire:
1. Follow Parallel Kit instructions provided with
Kit for connection and use of a Parallel Kit.
2. Only connect two identical Generators
together using a Parallel Kit.
3. Connect Parallel Kit only to terminals marked
“Parallel Outlets” on the front of the Generator.
4. Do not remove or connect a Parallel Kit
while the Generator is running.
5. Do not use a Parallel Kit that is
attached to only one Generator.
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Page 10 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Button/Coin Battery Safety
WarninG
• inGeSTiOn HaZarD: This product contains
a button cell or coin battery.
• DeaTH or serious injury can occur if ingested.
• A swallowed button cell or coin battery can cause
internal Chemical Burns in as little as 2 hours.
• Keep new and used batteries OuT OF reaCH OF CHiLDren
• Seek immediate medical attention if a battery is suspected
to be swallowed or inserted inside any part of the body.
This symbol means:
inGeSTiOn HaZarD: This product contains a
button cell or coin battery.
1. Remove and immediately recycle or dispose
of used batteries according to local regulations
and keep away from children. Do NOT dispose
of batteries in household trash or incinerate.
2. Even used batteries may cause
severe injury or death.
3. Call a local poison control center
for treatment information.
4. Non-rechargeable batteries are not to be recharged.
5. Do not force discharge, recharge, disassemble,
heat above 140° Fahrenheit or incinerate. Doing
so may result in injury due to venting, leakage
or explosion resulting in chemical burns.
6. Ensure the batteries are installed correctly
according to polarity (+ and -).
7. Do not mix old and new batteries, different
brands or types of batteries, such as alkaline,
carbon-zinc, or rechargeable batteries.
8. Remove and immediately recycle or dispose of
batteries from equipment not used for an extended
period of time according to local regulations.
9. Always completely secure the battery compartment.
If the battery compartment does not close
securely, stop using the product, remove the
batteries, and keep them away from children.
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SaFeTySeTupOperaTiOnMainTenanCe
Service precautions
1. Before service, maintenance, or cleaning:
a. unplug all devices from the generator.
b. push the power Switch to its “STOp” position.
c. Disconnect the battery.
d. allow the engine to completely cool.
e. Then, remove the spark plug cap
from the spark plug.
f. properly ground engine/equipment.
See Grounding on page 12.
WarninG! TO preVenT SeriOuS inJury
FrOM inJeCTiOn, Fire, anD eXpLOSiOn:
Depressurize fuel system before servicing it.
Remove ignition sources from area. Seek medical
attention immediately after injection injury.
2. Depressurize fuel system before servicing it, Refer
to Depressurize Fuel System on page 29.
3. Keep all safety guards in place and in
proper working order. Safety guards include
muffler, air cleaner, mechanical guards,
and heat shields, among other guards.
4. Make sure the Power Switch is in its “STOP”
position before moving the unit and before
performing any service, maintenance,
or cleaning procedures on the unit.
5. Keep all electrical equipment clean and dry.
Replace any wiring where the insulation is
cracked, cut, abraded, or otherwise degraded.
Replace terminals that are worn, discolored, or
corroded. Keep terminals clean and tight.
6. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualified
service technician may adjust parts that may
increase or decrease governed engine speed.
7. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and
dust mask/respirator during service.
8. Maintain labels and nameplates on the equipment.
These carry important information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
9. Have the equipment serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the equipment
is maintained. Do not attempt any service or
maintenance procedures not explained in this
manual or any procedures that you are uncertain
about your ability to perform safely or correctly.
10. Store equipment out of the reach of children.
11. Follow scheduled engine and
equipment maintenance.
refueling:
1. Do not refill the fuel tank while the
engine is running or hot.
2. Do not smoke, or allow sparks, flames,
or other sources of ignition around the
equipment, especially when refuelling.
3. TO preVenT FueL LeaKaGe anD
Fire HaZarD, do not overfill with
fuel. Follow the maximum fill indicator if
available or 1 inch under the fill neck.
4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent Fire, do not start the engine
while the smell of fuel hangs in the air.
Starting Battery Service:
1. Starting battery service must be performed
only by a qualified technician. Keep
other people away from battery.
2. When replacing battery, use the following type
battery: 12V, 6.5Ah sealed, lead-acid type.
3. Do not dispose of battery in a fire.
The battery can explode.
4. Do not open or mutilate the battery. Battery contains
acid which can cause blindness, burns, and is toxic.
5. Battery may explode or cause fire if shorted.
When working around batteries:
a. Remove watches, rings, or other metal objects,
b. Use tools with insulated handles, and
c. Do not lay tools or metal parts on top of batteries.
SaVe THeSe inSTruCTiOnS.
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SaFeTy SeTup OperaTiOn MainTenanCe
Set up
read the enTire iMpOrTanT SaFeTy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
TO preVenT SeriOuS inJury:
Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
a spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations
relating to fire prevention requirements.
electric Starter Battery Connection
For the electric start function, the included 12 VDC
Battery must be connected before first use.
1. Turn Power Switch to “STOP” position.
2. Remove the Battery and Oil Fill Access Panel.
3. Locate the Battery Pigtail and connect
to the mating connector.
4. Make sure the battery harness is
secured and routed properly.
5. Replace the Battery and Oil Fill Access Panel.
note: The built-in charging circuit charges the Battery
while the Engine is running.
Turn the Power Switch to “STOP” when the Generator
is not is use to prevent draining the Battery.
Grounding
WarninG! TO preVenT SeriOuS inJury: properly ground
engine/equipment before servicing fuel system.
The Generator must be properly grounded in accordance with all relevant electrical codes and
standards before operation. In many locations, local code will not require this generator to be
grounded when used with cord and plug equipment plugged directly into the receptacles on the
generator. However, your local regulations may require the generator to be grounded. Contact a
licensed electrician or consult local authorities regarding local grounding requirements. If grounding
is required, have the unit grounded by a qualified electrician if you are not qualified to do so.
General grounding instructions are as follows:
Use one of the following as the grounding electrode:
pipe or conduit, minimum ¾ in. diameter, minimum
8 ft. long. If steel, it must have anti-corrosion coating.
rod, stainless steel or copper- or zinc-coated steel,
minimum 5/8 in. diameter, minimum 8 ft. long.
1. Drive electrode into the ground according to the
requirements in the National Electrical Code.
2. Connect a #6 AWG grounding wire (not included)
from the Grounding Terminal to the buried electrode.
For additional information on grounding methods,
please see the National Electrical Code.
note: The portable generator Neutral conductor is
isolated from the frame and from the AC receptacle
ground pin. Electrical devices that require a
connection between one conductor pin and the
grounded receptacle pin may not function properly.
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SaFeTySeTupOperaTiOnMainTenanCe
Components and Controls
LPG / Propane
inlet
Fuel Selector
Switch
Ground
Terminal
120 VAC 20 A
receptacles
(5-20r)
120 VAC 30 A
receptacle
(TT-30r)
12 VDC
receptacle
12 VDC Breaker
reset Button
CO Sensor
Light
parallel Kit
Terminals
economy
(eSC) Switch
Overload
reset Button
120 VAC 20 A Breaker
reset Button
120 VAC 30 A Breaker
reset Button
Digital
Display
power Switch
engine
Stop / Start
Switch
uSB ports
eFi Fault
alert
Figure a: Control panel
WarninG! TO preVenT SeriOuS inJury: Follow parallel Kit instructions for
connection and use of a parallel Kit (parallel Kit and instructions sold separately).
Fuel Cap
Control panel
access panel
Lock Knobs
Telescopic Handle
release Button
Battery
and Oil Fill
access panel
Handle
Starter
Handle
Wheel Lock
Figure B: Generator Front
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Page 14 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Components and Controls (continued)
exhaust
Spark
plug
air
Filter
Maintenance
access panel
eFi Throttle
Body
Figure C: Generator rear and interior
remote
Control
LPG / Propane
attachment
Kit
Battery
and Oil Fill
access panel
Oil Fill
Cap / Dipstick
Oil Drain
plug
Oil Drain
access Door
electric Start Battery
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SaFeTySeTupOperaTiOnMainTenanCe
Components and Controls (Continued)
Digital Display Screen
The Display Screen can be used to monitor
the operating status of the Generator.
Use the Display Control Button to toggle
through the following indicators:
• V – Voltage
• A – Amperage
• VA – Volt Amps / Watts
• Hour – current run time and
accumulative run time
• Estimated Remaining Run Time - Based on
drawn power and remaining fuel in tank.
Fuel Gauge Display - Always shown on screen
note: To check Fuel Level or Accumulative Run Hours
when Generator is off, press the Display Control Button.
Figure D: Display Screen Symbology
Symbol Meaning
Normal
u >
AC Overvoltage
u <
AC Undervoltage
i >
Generator Output
Overcurrent
Generator Output
Short Circuit
Inverter
Overheating
Maintenance Time
Fuel Gauge
F: Full
E: Empty
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Page 16 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Operation
read the enTire iMpOrTanT SaFeTy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
pre-Start Checks
Only operate the generator outside and at least 20 feet away from people, animals, and structures, with
exhaust pointed away. Keep generator maintenance access panels in place and secured during operation.
1. Inspect engine and equipment, looking for
damaged, loose, and missing parts before set
up and starting. If any problems are found,
do not use equipment until fixed properly.
2. Brush off outside of Generator.
3. Remove the air filter cover and the air
filter elements and check for dirt. Clean
as needed and replace them.
4. Install carbon monoxide alarm(s) with battery
backup in all nearby buildings according
to alarm manufacturer′s instructions.
Checking and Filling engine Oil
nOTiCe: Generator is shipped without engine
oil. engine’s crankcase MuST be filled with
oil before first use. your Warranty is VOiD if
the engine’s crankcase is not properly filled
with oil before first use and before each use
thereafter. Before each use, check the oil level.
engine will not start with low or no engine oil.
1. Make sure the Engine is stopped and is level.
2. On the right side of the Generator, loosen the
Access Panel Lock Knobs and remove the Battery
and Oil Fill Access Panel, as shown to the right.
3. Clean the top of the Oil Fill Cap / Dipstick
and the area around it. Remove the
Cap / Dipstick, turning it counterclockwise.
4. Check the oil level. The oil level should be
up to the edge of the hole as shown.
5. As needed, add the appropriate type of
oil until the oil level is at the proper level.
SAE 10W-30 oil is recommended for general use.
6. Thread the Oil Fill Cap / Dipstick back in clockwise
and replace the Battery and Oil Fill Access Panel.
nOTiCe: Do not run the engine with too little oil.
engine will shut off if engine oil level is too low.
Full Level
Oil Fill
Cap / Dipstick
Oil Fill
Cap / Dipstick
Battery and Oil
Fill access panel
access panel
Lock Knobs
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SaFeTySeTupOperaTiOnMainTenanCe
For Gasoline Operation : Checking and Filling Fuel
WarninG! TO preVenT SeriOuS
inJury FrOM Fire:
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the Engine
is hot from use, shut the Engine off and
wait for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt
and debris. Then replace the Strainer.
note: Do not use gasoline containing more than
10% ethanol (e10). Do not use e85 ethanol. add fuel
stabilizer to the gasoline or the Warranty is VOiD.
note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. it can
cause particles to enter the carburetor, affecting
engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under
the fill neck of the Fuel Tank with 87 octane or
higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
5. Replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
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Page 18 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
For LpG Operation : Connecting LPG / Propane Tank
a. LPG / Propane system must be installed and used in strict conformance with NFPA 58
(Liquefied petroleum Gas Code), nFpa 54 (national Fuel Gas Code), manufacturer’s
recommendations, and all relevant local, state, and federal codes and regulations.
b. The LPG / Propane tank must have a minimum capacity of 20lb or larger to avoid tank freezing
during use. Tank must confirm to the standard as listed in Setup precaution section.
c. The LPG / Propane tank must conform to the standard as listed in Setup Precautions section.
d. propane tanks that use a liquid withdrawal system cannot be
used with this Generator.
e. Verify the re-qualification date on the tank has not expired.
f. Connect LPG / Propane tank using provided attachment kit only. Kit includes
1.5 meter (4.9 ft) Hose. place tank as far away from Generator as Hose allows
and away from engine exhaust. Do not place tank above Generator.
Do not use included LPG / Propane Hose with any other appliances.
g. all new tanks or used tanks that have not been plugged or kept closed
must be purged of air and moisture by a propane supplier prior to filling.
h. position the tank so the connection between the tank valve and the
LPG / Propane Inlet will not cause sharp bends or kinks in the Hose.
i. Inspect the LPG / Propane Hose before every use.
Do not use damaged equipment. if damage is detected,
have the problem corrected before further use.
WarninG! eXpLOSiOn HaZarD.
TO preVenT SeriOuS inJury:
Do not start the engine if the smell of
LPG / Propane hangs in the air. Close the
propane tank valve and disconnect the
LPG / Propane hose from the Generator when not in use.
1. Turn the Generator OFF and place on a flat surface
in a well ventilated area.
2. Verify that the propane tank valve
is in the fully closed position.
3. Remove the cover on the LPG / Propane Inlet.
4. Align the finger on the female hose fitting on
the LPG / Propane Hose with the slot next
to the male coupling on the Generator.
5. Insert the female hose fitting into the coupling
and push in until it clicks into place.
6. Remove the safety plug or cap from
the propane tank valve.
7. Attach the other end of the Hose to the
LPG / Propane connector on the tank.
Hand tighten clockwise to a positive
stop. To prevent damage, do not use a
wrench or tool to tighten the connector.
8. Turn the propane tank valve to the fully open
position. Check for leaks by applying soapy water
to all connections. Look for bubbles. If bubbles
are present at connections, close the propane tank
valve and tighten connections. Open the valve
and recheck connections. If a leak continues or
is not at a connection do not use the Generator.
Have the problem corrected before further use.
LPG / Propane
inlet
LPG / Propane
Hose
Close Tank Valve
Open Tank Valve
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SaFeTySeTupOperaTiOnMainTenanCe
remote Start
The Start / Stop Remote Control will operate up
to approximately 100 feet in distance from the
Generator. The distance at which the Remote will
function may be adversely affected by obstructions
between the Generator and the Remote Control.
note: The operational range of the Remote Control may
decrease as the battery in the Remote become depleted.
Remote replacement battery: CR2032
reprogramming the Start/Stop remote Control
If the Start/Stop Remote Control is
replaced or needs to be paired to the
generator, follow this procedure:
1. Push the Power Switch to the RUN position.
power Switch
engine
Stop / Start
Switch
2. Push and hold the Engine Start/Stop
Switch until the Switch Indicator Light
flashes green and red (hold for 10~15
seconds), then release the Switch.
3. Push the 2x button on the Stop/Start Remote
Control. It will pair with Generator and the Switch
Indicator Light on the Generator will stop flashing.
Fuel Selector Switch
Push the Fuel Selector Switch on the Control
Panel to the desired fuel setting.
1. To operate the Generator on gasoline push the Fuel
Selector Switch to the GASOLINE setting.
2. To operate the Generator on LPG / Propane push the
Fuel Selector Switch to the PROPANE setting.
OFF
2x
remote Control
activation Light
OFF Button
On (2x) Button
GaSOLine
prOpane
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Page 20 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Starting the engine – Gasoline Operation
Before Starting the engine
a. inspect the generator and engine.
b. Disconnect all electrical loads from the generator.
c. Fill the engine with the proper amount and type of
both stabilizer-treated unleaded gasoline and oil.
1. Push the Fuel Selector Switch to the
GASOLINE setting.
2. Push the Power Switch
to the RUN position.
Select a starting method:
3. Manual Start: Pull the Starter
Handle gently until resistance is felt.
Allow Cable to retract fully and
then pull it quickly. Repeat until
the Engine starts. Do not let the
Starter Handle snap back against
the housing. Hold it as it recoils
so it doesn’t hit the housing.
note: Manual Start will be easier with
the Battery charged and connected.
4. remote Start: Slowly press and
release the 2x Button on the
Stop / Start Remote Control twice.
note: If a CO shutoff event has
occurred the remote start capability
will be disabled until the Generator
Engine has been restarted by
another method.
5. electric Start: Slowly press
and release the Engine
Start / Stop Switch twice.
if engine does not start:
• Check engine oil level.
Engine will not start with
low or no engine oil.
• Check spark arrestor cleanliness.
Engine will not start if spark
arrestor is clogged.
iMpOrTanT: Allow the Engine
to run at no load for five minutes after each
start-up so that the Engine can stabilize.
GaSOLine
1
STOp
2
run
3
4
5
OFF
2x
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SaFeTySeTupOperaTiOnMainTenanCe
Starting the Engine – LPG / Propane Operation
Before Starting the engine
a. inspect the generator and engine.
b. Disconnect all electrical loads from the generator.
c. Make sure the LPG / Propane hose is correctly
connected to the generator and propane tank.
1. Push the Fuel Selector Switch to
the PROPANE setting.
2. Fully open the valve on
the LPG / Propane tank.
3. Push the Power Switch
to the RUN position.
Select a starting method:
4. Manual Start:
Pull the Starter Handle gently
until resistance is felt. Allow
Cable to retract fully and then
pull it quickly. Repeat until
the Engine starts. Do not let the
Starter Handle snap back against
the housing. Hold it as it recoils
so it doesn’t hit the housing.
note: Manual Start will be easier with
the Battery charged and connected.
5. remote Start: Slowly press and
release the 2x Button on the
Stop / Start Remote Control twice.
note: If a CO shutoff event has
occurred the remote start capability
will be disabled until the Generator
Engine has been restarted by another
method.
6. electric Start: Slowly press
and release the Engine
Start / Stop Switch twice.
if engine does not start:
• Check engine oil level.
Engine will not start with low or no engine oil.
• Check spark arrestor cleanliness.
Engine will not start if spark arrestor is clogged.
iMpOrTanT: Allow the Engine to run
at no load for five minutes after each
start-up so that the Engine can stabilize.
STOp
3
run
prOpane
1
2
4
5
6
OFF
2x
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Page 22 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Switching Fuel Sources
Fire and explosion hazard. DO nOT add gasoline to the fuel tank or connect LpG/propane Hose
to the generator while the generator is in operation.
The fuel source can be switched while the Engine is running if a propane
tank is connected to the Generator BEFORE operation.
Switching from Gasoline to LPG / Propane
1. iMpOrTanT: Disconnect all electrical loads from the Generator
before switching from one fuel type to another.
2. Fully open the valve on the LPG / Propane tank.
3. Push the Fuel Selector Button to the PROPANE setting.
note: When switching from gasoline to LPG / Propane operation the Engine may run
rough for a few seconds while it gets the engine speed stabilized. If the Engine stops
when switching fuel sources, the unit may be restarted using either fuel source.
Switching from LPG / Propane to Gasoline
1. iMpOrTanT: Disconnect all electrical loads from the Generator
before switching from one fuel type to another.
2. Push the Fuel Selector Button to the GASOLINE setting.
3. Turn the LPG / Propane tank valve to the fully closed position.
Break-in period:
1. Breaking-in the engine will help to ensure proper equipment and engine operation.
2. The break-in period will last about 30 hours of use. DO NOT exceed
75% of the Generator’s rated capacity during this period.
• Change the engine oil after this period.
Under normal operating conditions subsequent maintenance follows the
schedule explained in the Maintenance section on page 28
CarBOn MOnOXiDe SHuTOFF
DanGer! TO preVenT SeriOuS inJury anD DeaTH FrOM CarBOn MOnOXiDe
inHaLaTiOn: The Carbon Monoxide Sensor is an additional layer of protection only. Do not
use the Generator in any area or situation that will allow carbon monoxide to accumulate.
• FLaSHinG reD LiGHT:
Dangerous levels of carbon monoxide gas have built up. Leave immediately until
area has aired out. Move Generator to well-ventilated area before operation.
• FLaSHinG yeLLOW LiGHT: Carbon Monoxide Sensor malfunction. Sensor needs service. Call
1-800-444-3353 as soon as possible. Do not use the Generator until the sensor is working properly.
nOTe: yellow light flashes once after starting to indicate passing self-check and is functioning normally.
Carbon Monoxide Sensor must only be serviced by qualified technician to restore it to original
settings. Do not modify or tamper with the Carbon Monoxide Sensor. not following these
instructions can result in death or serious injury due to Carbon Monoxide Sensor malfunction.
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Page 23For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
Before using the Generator
Basic Generator use procedure - See following pages for specific instructions
1. Check that the Generator can handle the
wattage needed to power your products.
2. Start the Engine, and allow the Engine and
Generator to run and warm up for five minutes
after starting with no electrical load.
3. Plug in products.
4. When finished using the Generator,
disconnect all electrical loads.
note: Do not allow Generator to run
out of fuel with loads attached.
5. Turn off the Engine.
6. Allow the Generator and its Engine to
completely cool. Then store the unit in a
clean, dry, safe location out of reach of
children and other unauthorized people.
iMpOrTanT: After starting the engine, allow it to
run at no load for five minutes with no load after
each start-up so that the engine can stabilize.
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Page 24 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Nominal 12 VDC Output
1. Move the Economy (ESC) Switch to the
OFF position.
2. Only use the 12 VDC receptacle
and provided charging cable with
clamps to charge a 12 volt lead-acid
type battery. Do not overcharge.
3. Do not connect any device
to the 12 VDC terminal that
draws more than 8 amps.
4. If this 12 VDC circuit protection is
tripped, reduce the load, and press
the Reset Button next to the outlet.
eSC THrOTTLe
On
OFF
DC 12 V 8 A
reSeT
DC 12 V 8 A
reSeT
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Page 25For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
Connecting electrical Loads to the Generator
Calculate power Draw
Power draw can be calculated by multiplying volts and amps. The resulting number is wattage.
• The total combined load through the outlets on the Generator must not exceed the running power
of the unit. Never exceed the running wattage for the Generator or any outlet amperage rating.
• Refer to appliance/tool owner’s manuals to determine the wattage of electrical load devices.
• Long power cords and extension cords draw additional power. Keep cord length at a minimum.
WarninG! Never exceed the rated capacity for this Generator, as serious damage to the Generator and/or
appliances, tools, and equipment could result from an overload. Starting and running wattage requirements should
always be calculated when matching this Generator’s wattage capacity to the appliance, tool, or equipment.
Wattage estimates
Refer to your device documentation for start-up and running wattage requirements.
Check nameplate wattages on all loads before connecting to Generator.
Plug the power cord of the 120 volt appliance/tool into the appropriate Outlet on
the Generator. Plug in appliances from largest to smallest load.
Connect the items that require the most wattage first.
a. Connect “inductive” load appliances, tools, and equipment next. Inductive
loads are small hand tools and some small appliances.
b. Connect any lights next.
iMpOrTanT! Failure to connect and operate appliances, tools, and equipment in this sequence can cause
damage to the Generator, appliances, tools, and equipment and will void the Warranty of this Generator.
Overload indicator
note: The OVERLOAD light may turn on for a few seconds as a large device starts up.
This is normal for loads approaching the capacity of this Generator.
1. The total combined load through the outlet on the Generator must not exceed the running power of the unit.
2. When approaching maximum running power, the OVERLOAD light will blink. If the OVERLOAD
light turns on continuously and the Generator stops producing power, it has been overloaded.
3. Turn off and disconnect all electrical devices. Compare device requirements to Generator rating and reduce the
total wattage of connected devices if necessary. Move anything that may be limiting Generator ventilation away.
4. Check if any circuit breakers have tripped and make sure that ALL circuit breakers are reset.
5. Press the OVERLOAD RESET button to restore Generator power output and
reconnect devices while being careful to not overload Generator.
Low Oil indicator
1. If the Engine oil level is too low, the LOW OIL ALARM light turns on and the Engine will automatically shut off.
2. The Engine cannot be restarted until the proper amount of oil has been added. Add the appropriate
type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use.
nOTiCe: Do not run the engine with too little oil. engine will shut off if engine oil level is too low.
economy (eSC) Switch
1. Turn the Economy (ESC) Switch ON to limit noise and
fuel consumption for lighter generator loads.
2. Turn the Economy (ESC) Switch OFF to
operate engine at a higher speed:
a. when starting b. when a heavy load is applied c. when using the 12VDC output
plug Load in
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Page 26 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Calculating Total Wattage of Devices used with the Generator
Before using the Generator, check that the products
you want to plug into the unit are below the rated and
maximum wattage ratings of the Generator. Use the
Wattage Calculation Table below, and the watts listed on
your products, to help calculate multiple wattage totals.
To use the table:
1. Add up the Running Watts for all items you
would like to use at any given time.
2. Make sure that this total is under the
3900 (Gasoline) or 3600 (LPG/Propane)
running wattage of the Generator.
3. Find the single highest starting watts for
the selected items and add to the total.
4. Make sure that this total is under the 5000
max. starting wattage of the Generator.
5. Plug in and turn on products from
largest wattage to smallest.
Wattage Calculation Table
equipment
running
Watts
Total running Watts
(must be less than 3900 Gasoline
and 3600 LpG/propane)
Largest additional Start-up Watts
Total Startup Watts needed for all loads
(must be less than 5000)
example
equipment
running
Watts
Electric Water Heater (2,000 + 0) 2,000
Television (400 + 0) 400
Hand Drill (600 + 600) 600
Total running Watts
(must be less than 3900 Gasoline
and 3600 LpG/propane)
3,000
Largest additional Start-up Watts
600
Total Startup Watts needed for all loads
(must be less than 5000)
3,600
A generator that is rated more than the minimum
required max. starting watts will last much longer than
a generator that only supplies the exact watts needed.
To Calculate Wattage:
Volts and amps can be multiplied together
to get watts (volts x amps = watts).
To Calculate additional Start-up Watts
(if They are not Listed)
For equipment with a motor: Use the rated watts
amount as an estimate of additional Start-up Watts.
For most lights or heaters:
there are no additional start-up watts.
Wattage estimate Charts
note: Wattages listed below are estimates for that
type of equipment only. Check nameplate wattages
on all loads before connecting to Generator.
eMerGenCy
Device
running
Watts
additional
Start-up
Watts
Refrigerator/Freezer 700 1500
Radio 100 0
JOB SiTe
Device
running
Watts
additional
Start-up
Watts
Air Compressor - 1/2 HP 1000 1000
Table Saw - 10″ 1700 1300
Belt Sander - 3″ 1200 1200
Hand Drill - 1/2″ 600 600
Halogen Work Light 1000 0
Recipricating Saw 900 900
reCreaTiOn
Device
running
Watts
additional
Start-up
Watts
AM/FM Radio 100 0
Electric Grill 1700 0
Inflator Pump 50 100
CD/DVD Player 100 0
Box Fan - 20″ 200 200
Coffee Maker 600 0
HOuSeHOLD
Device
running
Watts
additional
Start-up
Watts
Computer w/ Monitor 800 0
Electric Clothes Dryer 5500 500
Electric Range 2100 0
Electric Water Heater 2000 0
Light Bulb - 100 watts 100 0
Microwave - 1000 watts 1000 200
Sump Pump - 1/2 HP 1000 1100
Television 400 0
Washing Machine 1100 1100
Well Pump - 1/2 HP 1000 1000
LaWn & GarDen
Device
running
Watts
additional
Start-up
Watts
Hedge Trimmer 400 400
Pressure Washer 1200 1200
Lawn Mower 1200 1200
Edger 1000 1000
HeaTinG & COOLinG
Device
running
Watts
additional
Start-up
Watts
Central AC - 10,000 BTU 1500 1500
Furnace Fan - 1/2 HP 900 1400
Space Heater 1800 0
Window AC - 10,000 BTU 1200 600
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SaFeTySeTupOperaTiOnMainTenanCe
Stopping the engine in an emergency
To stop the Engine in an emergency,
push the Power Switch to STOP.
nOTiCe: Generator shutoff under
load may damage the Generator
and attached equipment.
Stopping the engine under normal Conditions
1. Turn all electrical load
devices off and unplug them
from the Generator.
2. Slowly press and release the
Engine Start/Stop Switch. Or
slowly press and release the
OFF button on the Stop / Start
Remote Control.
note: When the Generator is turned
OFF using the Stop / Start Switch or
Remote Control, the Generator enters
standby mode and can be restarted
remotely using procedures indicated
in starting section. If Generator is not
started within 12 hours the Controller
shuts down completely to save the
battery. Push the Power Switch to STOP
then RUN to reactivate standby mode.
3. Push the Power Switch
to the STOP position.
note: Turn the Power Switch off
when the Generator is not in use
to prevent draining the Battery.
4. If operating on LPG/Propane, turn
the propane tank valve to the fully
closed position.
STOp
run
eMerGenCy
SHuT OFF
unplug Loads
1
STOp
3
run
2
OFF
2x
4
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Page 28 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Maintenance
WarninG
TO preVenT SeriOuS inJury FrOM aCCiDenTaL STarTinG:
Turn the power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect
the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO preVenT SeriOuS inJury FrOM eQuipMenT FaiLure:
Do not use damaged equipment. if abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed
by a qualified technician for safety. if you have any doubts about your ability to safely service the
equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication Schedule
WarninG! TO preVenT SeriOuS inJury FrOM inJeCTiOn, Fire, anD eXpLOSiOn: Depressurize fuel
system before servicing it. remove ignition sources from area. Seek medical attention after injection injury.
note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.
procedure
Before
each use
Monthly or
every 20
hr. of use
every 3 mo. or
50 hr. of use
every 6 mo. or
100 hr. of use
yearly or
every 300
hr. of use
every
2 years or
1,000 hr.
Brush off outside of engine
Check engine oil level
Check air cleaner
Check LPG/Propane hose assembly
Check sediment cup
Change engine oil
Clean/replace air filter
*
1. Check and clean spark plug
2. Check and clean spark arrestor.
1. Check/adjust valve clearance
2. Clean fuel tank and strainer
3. Clean carbon build-up from
combustion chamber
**
Replace fuel line if necessary
**
Change Fuel Filter at Fuel Pump
**
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
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SaFeTySeTupOperaTiOnMainTenanCe
Checking and Filling Fuel
WarninG! TO preVenT SeriOuS
inJury FrOM Fire:
Fill the fuel tank in a well-ventilated area
away from ignition sources. if the
engine is hot from use, shut the engine
off and wait for it to cool before adding fuel.
Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt
and debris. Then replace the Strainer.
note: Do not use gasoline containing more than
10% ethanol (e10). Do not use e85 ethanol. add fuel
stabilizer to the gasoline or the Warranty is VOiD.
note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. it can
cause particles to enter the Fuel injector, affecting
engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under
the fill neck of the Fuel Tank with 87 octane or
higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.
5. Then replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
Depressurize Fuel System
WarninG! TO preVenT SeriOuS inJury
FrOM inJeCTiOn, Fire, anD eXpLOSiOn:
Depressurize fuel system before servicing it.
Remove ignition sources from area. Seek medical
attention immediately after injection injury.
WarninG! TO preVenT SeriOuS
inJury FrOM Fire:
Service fuel system in a well-ventilated
area away from ignition sources. If the
engine is hot from use, shut the engine off
and wait for it to cool before servicing. Do
not smoke. Have a dry chemical (class B) fire
extinguisher nearby.
1. Turn engine off.
2. Unplug all devices from the generator.
3. Turn the Power Switch to its “STOP” position.
4. Allow the engine to completely cool.
5. properly ground engine/equipment.
See Grounding on page 12.
6. Fuel pump located on top, under cover.
Qualified technician service only.
7. Disconnect fuel pump power connector only.
DO nOT DiSCOnneCT FueL Line yeT.
power Connector
8. Turn Power Switch to its “RUN” position.
9. Try to start Engine. See Starting the Engine –
Gasoline Operation on page 20. Engine may
start briefly. Fuel System is now depressurized.
note: Engine will shutdown immediately if started.
EFI Alert indicator may indicate an error.
10. Turn Power Switch to its “STOP” position.
11. Service fuel system as needed.
12. After service:
a. Connect Fuel Pump Power Connector.
b. Replace Cover and reassemble.
WarninG! TO preVenT SeriOuS inJury:
Assemble fully before use.
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SaFeTy SeTup OperaTiOn MainTenanCe
engine Oil Change
CauTiOn! Oil is very hot during operation and can
cause burns. Wait for engine to cool before changing oil.
1. Make sure the Engine is stopped and is level.
2. On the right side of the Generator, loosen the
Lock Knobs and remove the Access Panel
and Oil Drain Door, as shown to the right.
3. Clean the top of the Oil Fill Cap / Dipstick
and the area around it. Remove the
Cap / Dipstick, turning it counterclockwise.
4. Place an oil drain pan under the Generator
and center under the Oil Drain Door opening.
Remove the Oil Drain Plug, tilt the Generator
slightly to facilitate drainage and wait for oil
to drain completely. Recycle used oil.
5. Tilt the Generator and replace the Oil
Drain Plug, then set the Generator
back down on a level surface.
6. Add the appropriate type of oil until the
oil level is at the full level. SAE 10W-30
oil is recommended for general use.
note: Make sure Generator is level when adding oil to
prevent overfilling which could cause engine damage.
7. Check the oil level. The oil level should be
up to the edge of the hole as shown.
8. Thread the Oil Fill Cap / Dipstick back in clockwise
and replace the Access Panel and Oil Drain Door.
nOTiCe: Do not run the engine with too little oil.
engine will not start with low or no engine oil.
Full Level
Oil Fill
Cap / Dipstick
Oil Fill
Cap / Dipstick
Battery
and Oil Fill
access
panel
access panel
Lock Knobs
Oil Drain
plug
Oil Drain
Door
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air Filter element Maintenance
1. Loosen two Lock Knobs and remove the Access
Panel on the left side of the Generator.
Maintenance
access panel
access panel
Lock Knobs
2. Remove the Air Filter Cover and the
air filter elements and check for dirt.
Clean as described below.
air Filter air Filter
CoverCover
air Filter air Filter
elementelement
air Filter air Filter
3. Cleaning:
• For “paper” filter elements:
To prevent injury from dust and debris,
wear ANSI-approved safety goggles,
NIOSH-approved dust mask/respirator, and
heavy-duty work gloves. In a well-ventilated
area away from bystanders, use pressurized
air to blow dust out of the air filter.
• For foam filter elements:
Wash the element in warm water and
mild detergent several times. Rinse.
Squeeze out excess water and allow it to dry
completely. Soak the filter in lightweight oil
briefly, then squeeze out the excess oil.
4. Install the cleaned filter.
5. Secure the Air Filter Cover and replace the
Maintenance Access Panel before us.
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SaFeTy SeTup OperaTiOn MainTenanCe
Spark plug Maintenance
1. Loosen the Maintenance Access Panel
Lock Knobs and remove the Access Panel
on the left side of the Generator.
Maintenance
access panel
access panel
Lock Knobs
2. Disconnect Spark Plug Cap from end of plug.
Clean out debris from around Spark Plug.
Spark plug Cap
3. Use the included spark plug wrench
to remove the Spark Plug.
4. Inspect the Spark Plug:
If the electrode is oily, clean it using a clean, dry rag.
If the electrode has deposits on it, polish it using
emery paper. If the white insulator is cracked or
chipped, the Spark Plug needs to be replaced.
nOTiCe: Use only F7RTC (LG) type
spark plug or equivalent. Using an incorrect
spark plug may damage the engine.
5. When installing a new spark plug,
adjust the plug’s gap to the specification on the
Specifications chart. Do not pry against the
electrode — the spark plug can be damaged.
6. Apply anti-seize material to Spark Plug threads.
Install the new spark plug or
the cleaned spark plug into the engine.
• Gasket-style:
Finger-tighten until the gasket
contacts the cylinder head,
then tighten about 1/2-2/3 turn more.
• non-gasket-style:
Finger-tighten until the plug
contacts the cylinder head,
then tighten about 1/16 turn more.
nOTiCe: Tighten the spark plug properly.
if loose, the spark plug will cause the
engine to overheat.
if overtightened, the threads in the
engine block will be damaged.
7. Apply dielectric spark plug boot protector
(not included) to the end of the spark plug
and reattach the cap securely.
8. Replace the Maintenance Access Panel before use.
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SaFeTySeTupOperaTiOnMainTenanCe
Spark arrestor Maintenance
TO preVenT SeriOuS inJury anD Fire: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
a spark arrestor may be required. The operator should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
1. Allow the Generator to cool completely.
2. Remove the two Bolts holding the
Spark Arrestor Bracket in place.
Spark
arrestor
3. Clean the Spark Arrestor using a wire brush
(sold separately). Replace Arrestor if damaged.
Bolts
Bracket
Spark
arrestor
WarninG! TO preVenT SeriOuS inJury
FrOM aCCiDenTaL BruSH Fire, secure
Spark arrestor back in place immediately after
cleaning and before further operation.
remote Control Battery replacement
1. To replace battery, remove screw(s)
and open battery compartment.
note: remove and immediately recycle or dispose
of used batteries according to local regulations
and keep away from children. Do nOT dispose
of batteries in household trash or incinerate.
2. Install new CR2032 battery in correct polarity,
close compartment and replace screw(s).
note: always completely secure the battery
compartment. if the battery compartment does not
close securely, stop using the product, remove
the batteries, and keep them away from children.
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SaFeTy SeTup OperaTiOn MainTenanCe
Storage
When the equipment is to remain idle for longer than
20 days, prepare the Engine for storage as follows:
1. CLeaninG:
Wait for Engine to cool, then clean Engine with
dry cloth. nOTiCe: Do not clean using water.
The water will gradually enter the Engine and
cause corrosion damage. Apply a thin coat of
corrosion preventive oil to all metal parts.
note: Cover the LPG/Propane Inlet with the
provided cap during cleaning and storage.
2. FueL:
Gasoline Treatment
To protect the fuel tank during storage, fill the tank
with fresh gasoline that has been treated with
a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use. Refer
to Checking and Filling Fuel on page 29.
Aged gasoline that has not been treated with
stabilizer ahead of time must be safely drained
away and not run through the engine.
Draining the Fuel Tank
WarninG! To prevent serious
injury from fire:
Drain tank in a well-ventilated area
away from ignition sources. if the
engine is hot from use, shut the
engine off and wait for it to cool
before draining fuel. Do not smoke.
Warning! Wear anSi-approved safety goggles
and heavy-duty, chemical resistant work
gloves before setting up transfer pump.
a. You will need a gasoline-safe transfer
pump - sold separately.
b. Insert the suction tube to the deepest
point of the Generator’s Fuel Tank.
c. Place the delivery hose into a gasoline-safe
container (not included) in which to pump fuel.
Do not place receiving container higher than
the pump location. Do not overfill container.
note: Know and obey city and state laws for proper
disposal of oil and gasoline. Dispose of properly
in accordance with all local laws and regulations.
3. LuBriCaTiOn:
a. Change engine oil.
b. Clean out area around spark plug.
Remove spark plug and pour one tablespoon of
engine oil into cylinder through spark plug hole.
c. Replace spark plug, but leave
spark plug cap disconnected.
d. Pull Starter Handle to distribute oil in cylinder.
Stop after one or two revolutions when you
feel the piston start the compression stroke
(when you start to feel resistance).
4. 12 V BATTERY:
Disconnect the Battery
Cable during extended
storage periods to
help prevent draining
the Battery.
nOTiCe: During extended storage periods recharge
the Battery every 3 months. (Charger not included.)
5. STOraGe area:
Cover and store in a dry, level, well-ventilated
area out of reach of children. Storage area should
also be away from ignition sources, such as
water heaters, clothes dryers, and furnaces.
prevent Generator damage and malfunction! Do
not stand Generator on its end. Fuel and oil can
run into Generator components ruining Generator.
6. Avoid direct exposure to rain and sunlight.
nOTiCe: During extended storage periods the
Engine must be started every 3 months and allowed
to run for 15 – 20 minutes or the Warranty is VOID.
7. aFTer STOraGe:
Before starting the Engine during or after
storage, keep in mind that untreated gasoline
will deteriorate quickly. Drain the fuel
tank and change to fresh fuel if untreated
gasoline has been sitting for a month, if
treated gasoline has been sitting beyond the
fuel stabilizer’s recommended time period,
or if the Engine does not start.
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SaFeTySeTupOperaTiOnMainTenanCe
Troubleshooting
problem possible Causes probable Solutions
Engine will not start
FUEL RELATED:
1. No fuel in tank or fuel valve closed.
2. No fuel flow
3. Gasoline with more than 10% ethanol used.
(E15, E20, E85, etc.)
4. Low quality or deteriorated, old gasoline.
5. Dirty fuel passageways.
6. Clogged Fuel Filter.
FUEL RELATED:
1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline and open fuel
valve.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Push Fuel Selector Switch to desired fuel
type. For LPG,Propane fuel, make sure
valve on LPG/Propane tank is fully open.
3. Clean out ethanol rich gasoline from fuel
system. Replace components damaged by
ethanol. Use fresh 87+ octane stabilizer-
treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
4. Use fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
5. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.
6. Replace Fuel Filter.
IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely.
2. Spark plug electrode wet or dirty.
3. Incorrect spark plug gap.
4. Spark plug cap broken.
5. Power Switch at STOP position.
6. Incorrect spark timing or faulty ignition system.
IGNITION (SPARK) RELATED:
1. Connect spark plug cap properly.
2. Clean spark plug.
3. Correct spark plug gap.
4. Replace spark plug cap.
5. Turn Power Switch to RUN.
6. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED:
1. Cylinder not lubricated.
Problem after long storage periods.
2. Loose or broken spark plug.
(Hissing noise will occur
when trying to start.)
3. Loose cylinder head or damaged head gasket.
(Hissing noise will occur when trying to start.)
4. Engine valves or tappets mis-adjusted or stuck.
ENGINE OIL RELATED:
1. Low engine oil.
2. Engine is over filled with oil.
3. Engine mounted on slope,
triggering low oil shutdown.
COMPRESSION RELATED:
1. Pour tablespoon of oil into spark plug
hole. Crank engine a few times
and try to start again.
2. Tighten spark plug.
If that does not work, replace spark plug.
If problem persists, may have head
gasket problem, see #3.
3. Tighten head.
If that does not remedy problem,
replace head gasket.
4. Have qualified technician adjust/
repair valves and tappets.
ENGINE OIL RELATED:
1. Fill engine oil to proper level.
Check engine oil before EVERY use.
2. Remove excess oil. Fill engine oil
to proper level. See Checking and
Filling Engine Oil on page 16
3. Operate engine on level surface.
Check engine oil level.
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SaFeTy SeTup OperaTiOn MainTenanCe
problem possible Causes probable Solutions
Engine will not
start (continued)
1. Spark Arrestor clogged with soot.
2. EFI Alert Indicator flashes.
3. No Battery or defective Battery installed.
4. Engine Start/Stop Switch flashes red - Battery
is low.
5. Electric Start fuse is blown.
6. Start/Stop Remote Control is not paired with
Generator.
7. Generator is not picking up Stop/Start Remote
Control signal consistently.
8. Engine not restarting remotely
after CO shutdown event.
1. Clean and replace Spark Arrestor. See
Spark Arrestor Maintenance on page 33
2. See EFI Alert Indicator light pattern. EFI
Fault Indicator Codes on page 38
3. Install new Battery
4. Charge Battery with Battery Charger/
Maintainer or start Generator manually
and allow to run for 5 hours.
5. Replace fuse with similar size fuse.
6. Pair Remote Control to Generator.
See Reprogramming the Start/Stop
Remote Control on page 19.
7. Replace the Remote Control Battery;
press on Remote Button longer; stay
within operational range of Remote.
8. After a CO shutdown event, the remote start
capability will be disabled until the Engine
has been first started non-remotely.
Engine misfires
1. Spark plug cap loose.
2. Incorrect spark plug gap or
damaged spark plug.
3. Defective spark plug cap.
4. Old or low quality gasoline.
5. Incorrect compression.
1. Check cap and wire connections.
2. Re-gap or replace spark plug.
3. Replace spark plug cap.
4. Use only fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
5. Diagnose and repair compression.
(Use engine will not start:
COMpreSSiOn reLaTeD section.)
Engine stops
suddenly
1. Faulty magneto.
2. Carbon monoxide level high. Red light on
Carbon Monoxide Sensor illuminates.
3. CO Sensor Alarm flashes yellow continually
shortly after starting.
4. CO Sensor Alarm flashes yellow continually
after longer period of operation.
5. Fuel tank empty or full of impure or low quality
gasoline.
6. Low oil shutdown.
7. Defective fuel tank cap creating vacuum,
preventing proper fuel flow.
8. EFI Alert Indicator flashes.
9. Disconnected or improperly
connected spark plug cap.
10. If using LPG/Propane: LPG tank
empty or LPG tank to small.
1. Have qualified technician service magneto.
2. Leave area immediately and allow
area to ventilate thoroughly.
3. Carbon monoxide sensor malfunction. Sensor
needs service. Call 1-800-444-3353 as
soon as possible. Do not use the Generator
until the sensor is working properly.
4. Make sure to operate Generator within
rated ambient temperature; maintain
minimum 5 ft. clearance from all sides.
5. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
6. Fill engine oil to proper level.
Check engine oil before EVERY use.
7. Test/replace fuel tank cap.
8. See EFI Alert Indicator light pattern
table to identify the root cause.
9. Secure spark plug cap.
10. Replace empty LPG tank with full tank.
Replace small LPG tank with correct tank size.
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SaFeTySeTupOperaTiOnMainTenanCe
problem possible Causes probable Solutions
Engine stops when
under heavy load
1. Dirty air filter
2. Engine running cold.
1. Clean element.
2. Allow engine to warm up prior
to operating equipment.
Engine knocks
1. Old or low quality gasoline.
2. Engine overloaded.
3. Incorrect spark timing, deposit buildup,
worn engine, or other mechanical problems.
1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Do not exceed equipment’s load rating.
3. Have qualified technician diagnose
and service engine.
Engine backfires
1. Impure or low quality gasoline.
2. Engine too cold.
3. Intake valve stuck or overheated engine.
4. Incorrect timing.
1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Use cold weather fuel and oil additives
to prevent backfiring.
3. Have qualified technician diagnose
and service engine.
4. Check engine timing.
Attached device
begins to operate
abnormally
1. Problem with device.
2. Rated load capacity exceeded.
1. Immediately unplug device.
Have device repaired by a qualified
technician, or replace device.
2. Lower the number of items plugged into the
generator to stay within the rated capacity,
or use a more powerful generator.
Generator
overloads below
stated rated output
All loads are connected to one output circuit. Distribute the loads among output
circuits of the generator.
Attached device
doesn’t have power
1. Device not plugged in properly.
2. Circuit Breaker tripped.
3. Product needs service.
1. Turn off and unplug device, then plug
it back in again and turn on.
2. Turn off and unplug device, reset Circuit
Breaker, plug in device and turn on.
3. Have product repaired.
Follow all safety precautions whenever diagnosing or servicing the generator or engine.
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eFi Fault indicator Codes
The EFI Alarm Light flashes indicating a fault with the engine. The Fault Code can be identified by the
flashing frequency of the EFI Alarm Light. The following table describes the Blink Pattern of a Fault Code:
note: The EFI Alarm Light turns ON 4 seconds and OFF 2 seconds before
and after displaying the Fault Code(s) Blink Pattern.
note: “·” indicates short blink (0.25 seconds) and “-” indicates long blink (1.2 seconds).
note: For multiple faults, a 2 second pause occurs between codes.
Blink pattern Fault Code Fault Description
· · 2 TPS (Throttle Position Sensor) Error.
· · · 3 Hall (Engine Position and
Speed) Sensor Error.
· · · · · · 6 EFI System voltage is too high.
- · 11 Fuel Injector Error.
- · · · 13 Fuel Pump Error.
- · · · · · 15 Ignition Module Error.
- · · · · · · · 17 Oxygen Sensor Error.
- - · · · · · · · 27 Throttle Stepper Motor Error.
For additional support, please call 1-800-444-3353.
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SaFeTySeTupOperaTiOnMainTenanCe
pLeaSe reaD THe FOLLOWinG CareFuLLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
FCC STaTeMenT FOr THe reMOTe
Caution: The user is cautioned that changes or modifications not expressly approved by the
party responsible for compliance could void the user‘s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one or more of the following measures:
• Re-orient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
record product’s Date Code Here:
note: If product has no date code, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175548153 when ordering parts.
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SaFeTy SeTup OperaTiOn MainTenanCe
parts Lists and Diagrams
Generator parts List
part Description Qty
1 Engine Assembly 1
2 Fuel Tank Lower Beam
Bracket
1
3 Decorative Board 1
4 Sealing Ring 1
5 Left Housing 1
6 Left Access Panel 1
7 Right Housing 1
8 Battery and Oil Fill
Access Panel
1
9 Cover 1
10 Side Cover Knob 4
11 Panel Rear Cover 1
12 Muffler Baffle 1
13 Engine Bottom Board 1
14 Hub Cap 2
15 Wheel 4
16 Brake Assembly 1
17 Remote Key 1
18 Primary Pressure
Reducing Valve
1
19 Exhaust Sealant 1
20 Handle Decoration
Block
1
21 Bolt, M5x12 9
22 Rod Assembly 1
23 Inverter Bracket 2
24 Inverter Module 1
25 Handle 2
26 Left Front Pillar 1
27 Right Front Pillar 1
28 Left Rear Pillar 1
29 Right Rear Pillar 1
30 Tank Front Bracket 1
31 Tank Back Bracket 1
32 Tank Right Support 1
33 Battery Holder 1
34 Axle 2
35 Panel Assembly 1
35.1 Waterproof Cover 1
35.2 Thermal Protector 1
35.3 Grounding Bolt 1
35.4 Dust Cover 1
35.5 GFCI Receptacle 1
35.6 Waterproof Cap 2
part Description Qty
35.7 Parallel Outlet 2
35.8 Detector Switch 1
35.9 Digital Meter 1
35.10 USB 1
35.11 EFI Fault Indicator 1
35.12 Overload Reset 1
35.13 Fuel Selector Switch 1
35.14 Waterproof Cover 1
35.15 Thermal Protector 1
35.16 Waterproof Cap 1
35.17 DC 12V Receptacle 1
35.18 Engine Start/Stop
Switch
1
35.19 Engine/Battery Switch 1
35.20 Waterproof Cap 1
35.21 ESC Switch 1
35.22 Waterproof Cover 1
35.23 Thermal Protector 1
36 Wiring Harness 1
37 Bracket 2
38 Flat Gasket 10x20x2 4
39 Flat Gasket 8 4
40 Butterfly Bolt, M6x12 2
41 Fuel Tank 1
42 Plug 1
43 Wheel 2
44 Battery 1
45 Battery Wiring Assembly 1
46 Bolt, M6x25 8
47 Carbon Canister
Assembly
1
48 Circlip 4
49 Ground Wire 2
50 Starter Handle 1
51 Cover, Starter Handle 1
52 Double Way Valve
Assembly
1
53 Solenoid Valve Bracket 1
54 Clip, Wiring Harness 2
55 Axle 2
56 Case 1
57 Bolt, M6x16 50
58 Single Valve Bracket 1
59 Fuel Tank Cap Assembly 1
60 Fuel Filter 1
part Description Qty
61 Clip 6
62 CO Bracket 1
63 Rubber Gasket 8
64 DC Line 1
65 CO Module 1
66 Right Handle Bracket 2
67 Pull Rod Pressing Plate 2
68 DC Voltage Regulator 1
69 Control Module 1
70 Bolt, M6x20 6
71 Adhesive Strip 1
72 Left Handle Bracket 2
73 Bolt, M6x16 4
74 Gasket, Rotor Bolt 4
75 Power Module 1
76 Screw, M5x12 11
77 Bolt, M6x12 33
78 Nut, M8 4
79 Locking Clip 33
80 Wire Sleeve 1
81 Tooth Washer 5
82 Inner Hex Tooth Tamper
Proof Bolt
2
83 Screw, M4x16 1
84 Secondary Pressure
Valve
1
85 One-Way Valve
Assembly
1
86 Fuel Line 1
87 Harness 1
88 Nut, M6 4
89 EFI ECU 1
90 ECU Bracket 1
91 Protective Rubber
Sleeve
3
92 Ball Bearing 6
93 Breather Tube 1
94 Breather Tube 1
95 Breather Tube 1
96 Oil Pump Bracket 2
97 Breather Tube 1
98 Breather Tube 1
99 Clip, Fuel Line 10
100 Clip, Fuel Line 1
101 Fuel Pump Assembly 1
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Page 41For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
Generator assembly Diagram
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Page 42 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
engine parts List
part Description Qty
1A Crankcase 1
2A Bearing 2
3A Crankcase Oil Seal 1
4A Connecting Rod 1
5A Piston Pin 1
6A Piston 1
7A Piston Pin Ring 2
8A Piston Ring Assembly 1
9A Camshaft Assembly 1
10A Valve Lifter 2
11A Push Rod 2
12A Crankcase Locating Pin 2
13A Crankcase Gasket 1
14A Crankshaft 1
15A Crankshaft Cover 1
16A Rubber Sleeve 1
17A Dipstick Assembly 1
18A Bolt, M8x30 6
19A Muffler Back Cover 1
20A Bolt, M6x12 5
21A Muffler 1
22A Oxygen Sensor 1
23A Bolt, M8x16 4
24A Cylinder Head Locating Pin 2
25A Cylinder Head Gasket 1
26A Bolt, M8x60 4
27A Intake Valve 1
28A Exhaust Valve 1
29A Valve Seal 1
30A Valve Spring 2
31A Valve Spring Retainer 2
32A Valve Lock Clip 4
33A Top Cap 2
34A Valve Retainer Assembly 1
35A Rocking Arm with Tight Bolt Assembly 2
36A Rocking Arm 2
37A Cylinder Head Air Duct Panel 1
38A Bolt, M4x6 2
39A Air Duct Panel 1
40A Bolt, M6x16 18
41A Rubber Sleeve 1
42A Screw St 4.8x16 16
43A Cylinder Head Cover Gasket 1
44A Bolt, M5x12 2
45A Cylinder Head Internal Cover 1
46A Polyurethane Screen 3
47A Cylinder Head Cover 1
48A Exhaust Pipe 1
49A Fuel Line Clamp 012 1
50A Rubber Sleeve 1
51A Metal Clip 4
52A Cylinder Head Cover 1
part Description Qty
53A Bolt, M6x20 5
54A Trigger 1
55A Breather Hose 1
56A Stator 1
57A Bolt, M6x55 3
58A Rotor 1
59A Flywheel Nut 1
60A Impeller 1
61A Starter Pulley 1
62A Bolt 1
63A Recoil Starter Assembly 1
64A Bolt, M8x25 4
65A Adhesive Strip 2
66A Bottom Air Duct Panel 1
67A Left Engine Bottom Panel 1
68A Right Bottom Panel 1
69A Isolation Pad 4
70A Nut, M8 8
71A Rubber Sleeve 1
72A Fuel Line Clamp 1
73A Catalytic 1
74A Oil Sensor 1
75A Double End Bolt 2
76A Spring Washer 2
77A Nut, M8 2
78A Cylinder Head 1
79A Double End Bolt 2
80A Intake Gasket 1
81A Throttle Connector 1
82A Gasket 1
83A Throttle Body Assembly 1
84A Steel Washer 1
85A Air Filter Assembly 1
85.1A Air Filter 1
86A Nut, M6 2
87A Oil Plug Assembly 1
88A Ignition Coil 1
89A Screw St 4.8x25mm 2
90A Air Duct Panel 1
91A Patch Cord 1
92A Location Pin 1
93A Starting Motor Assembly 1
94A Bolt, M8x35 2
95A Rubber Sleeve 1
96A Low Pressure Hose 1
97A Low Pressure Hose Clamp 2
98A Rubber Sleeve 1
99A Temperature Sensor 1
100A Exhaust Gasket 1
101A Spark Plug 1
102A Stepper Motor 1
103A Fuel Controller Assembly 1
When ordering replacement parts from this list, the “A” suffix must be included in order to get the correct part.
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Page 43For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
engine assembly Diagram
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Page 44 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
Warranties
Limited 90 Day Warranty (retail)
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary
from state to state. HFT also warrants that the emissions control system on your engine is
designed, built, and equipped so that it conforms to the United States Environmental Protection
Agency’s (EPA) emissions requirements in effect at the time of manufacture.
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Page 45For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
emissions Control System Warranty
The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions control
system warranty on your 2025 Small Off-Road Engine and engine powered equipment. In California, new equipment
that uses Small Off-Road Engine must be designed, built, and equipped to meet the State’s stringent anti-smog
standards. HFT must warrant that the emissions control system on your Small Off-Road Engine and engine powered
equipment will be free from defects in material and workmanship for two (2) years, provided there has been no
abuse, neglect, or improper maintenance of your Small Off-Road Engine or engine powered equipment. HFT also
warrants that the emissions control system on your engine is designed, built, and equipped so that it conforms to the
United States Environmental Protection Agency’s (EPA) emissions requirements in effect at the time of manufacture.
Your emissions control system may include parts such as: carburetor or fuel-injection system,
the ignition system, catalytic converter, fuel lines, fuel tanks, fuel caps, valves, canisters, filters,
hoses, belts, clamps, connectors, and other emission-related assemblies or components.
Where a warrantable condition exists, HFT will repair or replace, at our option,
your engine at no cost to you, including diagnosis, parts and labor.
ManuFaCTurer’S WarranTy COVeraGe
This emissions control system is warranted for two years. If any emission-related
part on your engine is defective, the part will be repaired or replaced by HFT.
OWner’S WarranTy reSpOnSiBiLiTieS
As the Small Off-Road Engine and engine powered equipment owner, you are responsible for the
performance of the required maintenance listed in your Owner’s Manual. HFT recommends that you retain
all receipts covering maintenance on your Small Off-Road Engine/equipment, but HFT cannot deny warranty
solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the Small Off-Road Engine and engine powered equipment owner, you should however be
aware that HFT may deny you warranty coverage if your Small Off-Road Engine or engine powered
equipment or a part has failed due to abuse (including failure to follow the fuel use instructions
contained in this manual), neglect, improper maintenance, or unapproved modifications.
You are responsible for presenting your Small Off-Road Engine or engine powered equipment to
HFT as soon as the problem exists. To obtain warranty repair or replacement, either: (a) contact HFT
Product Support at 1-800-444-3353 or [email protected] or (b) bring the Small Off-
Road Engine or engine powered equipment to your nearest Harbor Freight Tools retail store. The nearest
Harbor Freight Tools retail store can be found on the internet at https://www.harborfreight.com. The warranty
repairs or replacement should be completed in a reasonable amount of time, not to exceed 30 days.
If you have a question regarding your warranty coverage, you should contact HFT
Product Support at 1-800-444-3353 or [email protected].
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Page 46 For technical questions, please call 1-800-444-3353. 71424
SaFeTy SeTup OperaTiOn MainTenanCe
GeneraL eMiSSiOnS WarranTy COVeraGe
a) The warranty period begins on the date the engine or equipment is delivered
to an ultimate purchaser. The warranty period is two years.
b) HFT warrants to the ultimate purchaser and each subsequent owner that the engine is:
1. Designed, built, and equipped so as to conform with the applicable United States Environmental
Protection Agency’s (EPA) emissions requirements in effect at the time of manufacture
and all applicable regulations adopted by the California Air Resources Board; and
2. Free from defects in materials and workmanship that cause the failure of a warranted
part to be identical in all material respects to the part as described in the engine
manufacturer’s application for certification for a period of two years.
c) The warranty on emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written
instructions provided is warranted for the warranty period stated above. If any such part fails
during the period of warranty coverage, it will be repaired or replaced by HFT. Any such part
repaired or replaced under the warranty will be warranted for the remaining warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions is
warranted for the warranty period stated above. A statement in the written instructions to the effect
of “repair or replace as necessary” does not reduce the period of warranty coverage. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written
instructions will be warranted for the period of time prior to the first scheduled replacement point
for that part. If the part fails prior to the first scheduled replacement, the part will be repaired
or replaced by HFT. Any such part repaired or replaced under warranty will be warranted for
the remainder of the period prior to the first scheduled replacement point for the part.
4. At no charge to the owner, repair or replacement of any warranted part under the warranty
will be performed at a retail store or by HFT shipping the product for repair.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores
or by contacting HFT Product Support at 1-800-444-3353 or [email protected].
6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted
part is in fact defective, provided that such diagnostic work is performed at a retail store.
7. HFT is liable for damages to other engine components proximately
caused by a failure under warranty of any warranted part.
8. Throughout the engine’s and emission control system’s warranty period stated above,
HFT will maintain a supply of warranted parts sufficient to meet the expected demand
for such parts and will obtain additional parts if that supply is exhausted.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and
will be provided without charge to the owner. Manufacturer-approved replacement parts that do not
increase emissions will be used in the performance of any warranty maintenance or repairs and will
be provided without charge to the owner. Such use will not reduce the warranty obligations of HFT.
10. Add-on or modified parts that are not exempted by the California Air Resources Board may not be used. The
use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. HFT is
not liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
11. HFT will provide any documents that describe its warranty procedures
or policies upon request of the Executive Officer.
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Page 47For technical questions, please call 1-800-444-3353.71424
SaFeTySeTupOperaTiOnMainTenanCe
d) Emission Warranty Parts List.
1. Fuel Metering System
a. Carburetor and its internal parts (and/or
pressure regulator or fuel injection system).
b. Fuel tank.
c. Cold start enrichment system.
d. Air/fuel ratio feedback and control system.
2. Air Induction System
a. Controlled hot air intake system.
b. Intake manifold.
c. Air filter.
3. Ignition System
a. Spark plugs.
b. Magneto ignition system.
c. Spark advance/retard system.
4. Catalyst System (if so equipped)
a. Exhaust pipe stud/exhaust manifold.
b. Thermal reactor.
c. Catalytic converter (if so equipped).
5. Particulate Controls
a. Traps, filters, precipitators, and any other
device used to capture particulate emissions.
6. Miscellaneous Items Used in Above Systems
a. Vacuum, temperature and time
sensitive valves and switches.
b. Hoses, belts, connectors, and assemblies.
7. Evaporative Emission Control System
a. Fuel tank.
b. Fuel caps, valves, canisters, filters,
vapor hoses, clamps, connectors,
belts, and assemblies.
8. Air Injection System (if so equipped)
a. Air pump or pulse valve.
b. Valves affecting distribution of flow.
c. Distribution manifold.
HFT provides with each product written instructions for the maintenance and use of the product by the owner.
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26677 agoura road • Calabasas, Ca 91302 • 1-800-444-3353

Specifications

PREDATOR 71424 Questions and Answers

Questions and Answers

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