3
13
57
58
4
12
1
7
60
59
61
15
11
2
16
9
10
8
59 60
61
62
63
24
6
57
14
58
64
Diaphragm Service Kit
See back page for components
65
Sun Gear Service Kit
See back page for components
66
Knurled Collar Service Kit
See back page for components
67
Drive Clutch Service Kit
See back page for components
68
Gearcase Service Kit
Includes Service Kits 66 & 67
See back page for components
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 02-04-0645 Ball Bearing (1)
2 06-82-7275 7-18 x .75 Slotted Plastite T-20 (3)
3 06-82-7296 7-18 x 1.00 Slotted Plastite T-20 (3)
4 12-99-2665 Service Nameplate Kit (1)
6 16-10-2202 Service Armature (1)
7 18-07-2200 Service Field (1)
8 22-18-1210 Brush Card Assembly (1)
9 22-64-6510 Cord Set (1)
10 23-66-2585 Switch (1)
11 31-15-2010 Handle Halve (1)
12 31-50-2010 Motor Housing (1)
13 34-60-0920 External Retaining Ring (1)
14 42-14-0460 Bafļ¬ e (1)
15 42-70-5280 Belt Clip (1)
16 44-76-0210 Cord Protector (1)
24 43-44-0440 Wear Plate (1)
57 22-84-0290 Fan Assembly (1)
58 45-30-0030 Slug (2)
59 22-18-1310 Brush Assembly (2)
60 23-52-1610 Brush Spring (2)
61 45-30-0035 Slug (1)
62 34-40-4625 O-Ring Seal (1)
63 45-88-1450 Washer (1)
64 28-28-0471 Diaphragm Kit (See Back Page) (1)
65 32-40-1016 Sun Gear Kit (See Back Page) (1)
66 42-76-0476 Knurled Collar Kit (See Back Page) (1)
67 42-70-5291 Drive Clutch Kit (See Back Page) (1)
68 28-14-0251 Gearcase Kit (See Back Page) (1)
WIRING INSTRUCTION
REVISED BULLETIN
DATE
SERVICE PARTS LIST
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 3
BULLETIN NO.
STARTING
SERIAL NO.
54-42-6350
58-01-1800
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
6780-20
CATALOG NO.
ADJUSTABLE TORQUE SCREWDRIVER
Aug. 2006
A54A
EXAMPLE:
Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).
00
0
FIG. NOTES:
4 Insert nameplate into slot on motor housing prior to
assembling the gearcase to the tool. Position nameplate
so it can be read from the rear of the tool.
65,68 Place 4.8 grams (approx. 1.75 oz.) of Type āZā Grease,
No. 49-08-7655 in the lower gear cavity of the gearcase
prior to installing the sun gear kit.
48
38
46
55
34
37
43
51
32
47
18
20
22
56
48
38
46
55
34
37
43
53
36
44
33
53
17
36
54
49
51
32
50
31
42
47
26
41
35
52
40
29
28
5
No. 28-14-0251
Gearcase Service Kit
(Includes All Parts Shown)
No. 42-70-5291
Drive Clutch Service Kit
(Includes Only Numbered Parts Shown)
No. 42-76-0476
Knurled Collar Service Kit
(Includes All Parts Shown)
No. 28-28-0471
Diaphragm Service Kit
(Includes All Parts Shown)
No. 32-40-1016
Sun Gear Service Kit
(Includes All Parts Shown)
FIG. DESCRIPTION OF PART NO. REQ.
5 Gearcase (1)
17 Steel Ball (1)
18 Thrust Bearing (1)
19 Ball Bearing (1)
20 Ball Bearing (1)
21 Needle Bearing (1)
22 Needle bearing (1)
23 Caged Rollers (1)
25 Diaphragm (1)
26 Clutch Housing (1)
27 Sun Gear (1)
28 Planet Gear (4)
29 Ring Gear (1)
30 O-Ring Seal (1)
31 Retaining Ring (1)
32 Retaining Ring (1)
33 Retaining Ring (2)
34 Torque Adjusting Spring (1)
35 Clutch Spring (1)
36 Compression Spring (2)
37 Threaded Adjusting Ring (1)
38 Detent Ring (1)
39 Sun Gear Bushing (1)
40 Idler Clutch Plate with Pins (1)
41 Clutch Ring (1)
42 Drive Clutch (1)
43 Adjusting Collar (1)
44 Knurled Collar (1)
45 Wear Plate (1)
FIG. DESCRIPTION OF PART NO. REQ.
46 Pin (6)
47 Pin (6)
48 Clutch Pin Plate (1)
49 Shaft (1)
50 Washer (2)
51 Front Collar Washer (1)
52 Clutch Spring Washer (1)
53 Quik Disconnect Washer (2)
54 Collar Guide Washer (1)
55 Notched Washer (1)
56 Internal Wave Ring (1)
FIG. DESCRIPTION OF PART NO. REQ.
32 Retaining Ring (1)
34 Torque Adjusting Spring (1)
37 Threaded Adjusting Ring (1)
38 Detent Ring (1)
43 Adjusting Collar (1)
46 Pin (6)
47 Pin (6)
48 Clutch Pin Plate (1)
51 Front Collar Washer (1)
55 Notched Washer (1)
FIG. DESCRIPTION OF PART NO. REQ.
17 Steel Ball (1)
33 Retaining Ring (2)
36 Compression Spring (2)
44 Knurled Collar (1)
53 Quik Disconnect Washer (2)
54 Collar Guide Washer (1)
FIG. DESCRIPTION OF PART NO. REQ.
19 Ball Bearing (1)
21 Needle Bearing (1)
25 Diaphragm (1)
FIG. DESCRIPTION OF PART NO. REQ.
23 Caged Rollers (1)
27 Sun Gear (1)
39 Sun Gear Bushing (1)
68
67
66
65 64
The gearcase service kit comes completely
assembled and lubricated. The components
are shown apart for reference purposes only.
The drive clutch service kit comes with the
numbered parts in a bag. The components
are shown apart to show the proper order
and orientation to other parts not in the kit.
The knurled collar service kit comes unassembled in a bag.
The components are shown apart to show the proper order and orientation.
The sun gear service kit and the diaphragm service kit come completely assembled.
The components are shown apart for reference purposes only.
53
36
44
33
17
36
54
53
27
39
23
21
25
19
66
65
64
