UNIMAC TOLACMUM2C0FA 20L Twin Tank Air Compressor Portable User Manual

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

ACM-200s Oil Free Air Compressor

E&OE © Unimac 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well-ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

Keep packaging away from children and

pets, potential risk of suffocation or

choking.

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Important Safety Instructions

• W

ARNING: This manual contains important instructions for operating this product. For your safety, and the safety of others, be sure to

read this manual thoroughly before operating the product. Failure to properly follow all the instructions and precautions can cause you

and others to be seriously hurt or killed.

• DANGER! Moving parts can cause severe trauma. Keep hands and feet away from rotating parts, tie up long hair, remove jewellery, and

DO NOT wear loose clothing.

• DANGER! There is a danger of electric shock. Use only undamaged electrical cords. DO NOT touch bare wires or receptacles. DO NOT

operate air compressor in wet weather or in wet conditions. DO NOT touch air compressor or cords if hands or feet are wet.

• Ensure that all cords are free of damage before connecting to the power supply.

• Ensure that you have a sufficient electrical supply for supporting the requirements of the motor.

• WARNING! RISK TO BREATHING! Dust or dust-like particulates caused by power-sanding, sawing, grinding, drilling or any other

construction-like activities can contain contaminants that are harmful to breathe. Always use your air compressor in a well-ventilated

and clean area.

• Never breathe the air that comes directly out of the air compressor or air hose. This air is not suitable for breathing.

• Always wear approved safety equipment. When performing dust-creating activities, securely wear properly fit face masks or

respirators.

• If you feel ill from breathing while operating your air compressor, stop and seek medical attention immediately.

• WARNING! HOT SURFACE! FIRE! Air compressor surfaces become hot during operation. DO NOT touch hot surfaces, because they

can cause severe burns.

• Do not touch the air compressor's cylinder head.

• During operation, the cooling fins of the cylinder head and delivery pipe become hot.

• Allow the air compressor to cool before touching it.

• DO NOT place a storage cover on the unit during operation. Only place a cover on the air compressor after it has thoroughly cooled

down.

• WARNING! FLYING OBJECTS! Flying objects can cause injury to the eyes, head and other parts of the body. Air-powered equipment

and power tools are capable of propelling items (metal chips, fasteners and particulates) at high speed into the air and could result in

injury.

• Always wear approved head and eye protection. Never point the air stream at any part of your body, or at another person or animal.

• When operating the air compressor, make sure all other people and animals maintain a safe distance.

• Do not move the air compressor when the air tank is under pressure.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 4

• Never use the air hoses to pull or move the air compressor.

• Keep the air compressor on a flat surface.

• WARNING! EXPLOSION! Exercise caution when using pressurized air. To prevent injury and for your general safety, only use high-

pressure hoses, fittings and couplings designed for use with air compressors.

• Inspect all hoses, fittings and couplings for leaks and wear. When leaks and wear are detected, stop use and replace those items

immediately. Do not repair.

• Never leave pressurized air in the air tank when performing maintenance.

• Never leave the air compressor unattended with the power supply in use and the air hose connected.

• WARNING! EXPLOSION! Improper care could lead to the air tank bursting or exploding.

• Drain air tank daily or after each use to prevent moisture buildup in the air tank.

• Rust can weaken the air tank and cause leaks or bursting. If rust is detected, replace tank immediately. Do not try to repair the air tank

by welding, drilling or modifying it in any other way.

• These modifications can weaken the air tank and cause a hazardous condition.

• If air tank develops a leak, replace the air tank immediately. Never repair, weld or make modifications to the air tank or its attachments.

• Never make adjustments to the factory-set pressures.

• Never exceed manufacturer's maximum-allowable pressure rating attachments.

• Because of extreme heat, do not use plastic pipe or lead tin solder joints for a discharge line.

• WARNING! EXPLOSION! FIRE! Use caution to minimize risk of fire or explosion. It is normal for the air compressor motor and pressure

switch to produce sparks while operating. If sparks come in contact with vapours from gasoline or solvents, they may ignite and cause

a fire or explosion.

• Abrasive tools such as grinders, drills and other tools are capable of making sparks that can ignite flammable materials. Always

operate the air compressor a safe distance away from flammable items. Use in well-ventilated areas.

• Never exceed the maximum rated pressure.

• CAUTION! Use caution when using extension cords. Use an extension cord which is no more than 25 feet long and at least 14 gauge.

• Using an excessively long or thin-wired extension cord will cause severe damage to the motor.

• Use only a 3-wire extension cord that has a 3-blade grounding plug.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 5

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 6

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 7

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 5

Parts Identification ....................................................................................................................................... 8

Pre-Operation Checklist ............................................................................................................................... 9

Inspect for Damage .................................................................................................................................................... 9

Save Packaging .......................................................................................................................................................... 9

Compressor Location.................................................................................................................................................. 9

Electrical Power ........................................................................................................................................................ 10

Electrical Safety (Speed and Wiring) ........................................................................................................................ 10

Electrical Safety (Grounding Instructions) ................................................................................................................ 10

Tool Usage ............................................................................................................................................................... 11

Operation ..................................................................................................................................................... 12

Assembly .................................................................................................................................................................. 12

Preparing for Start-Up............................................................................................................................................... 12

Starting the Compressor ........................................................................................................................................... 14

Checking the Safety Valve ....................................................................................................................................... 15

Running the Air Compressor .................................................................................................................................... 16

Draining the Tank ..................................................................................................................................................... 17

Maintenance ................................................................................................................................................ 18

Draining the Air Tank ................................................................................................................................................ 18

Changing the Air Filter .............................................................................................................................................. 18

Testing for Leaks ...................................................................................................................................................... 18

Adjusting the Pressure Switch .................................................................................................................................. 18

Cleaning .................................................................................................................................................................... 19

Storage ........................................................................................................................................................ 19

Troubleshooting ......................................................................................................................................... 20

Specifications ............................................................................................................................................. 21

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 8

Parts Identification

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 9

Pre-Operation Checklist

Inspect for Damage

•

Before using the air compressor, make sure the air tank is not damaged, inspect all parts for damage, and

check that all pipes are firmly connected.

•

Do not use the air compressor n any damage is found. If damaged, have an authorized service centre

inspect and test the air compressor to ensure that is working property.

Save Packaging

Save all outside packaging in case you ever need to return the product for service or repair.

Compressor Location

Use on Flat Surface

For proper operation, the air compressor must be placed on a flat surface with an incline no greater than 15

degrees.

WARNING! EXPLOSION! FIRE! Use caution to minimize risk of fire or explosion. It is normal for the air

compressor motor and pressure switch to produce sparks while operating. If sparks come in contact

with vapours from gasoline or solvents, they may ignite and cause a fire or explosion. Abrasive tools

such as grinders, drills and other tools are capable of making sparks that can ignite flammable

materials. Always operate the air compressor a sale distance away from flammable items. Use in well-

ventilated areas. Never exceed the maximum rated pressure.

Maintain a Clear Area

It is very important that the air compressor is positioned so that there is adequate airflow around the machine.

There must be at least 2 feet of obstacle-free space surrounding and above the air compressor.

WARNING! RISK TO BREATHING! Dust or dust-like particulates caused by power-sanding, sawing,

grinding, drilling, or any other construction-like activities can contain contaminants that are harmful to

breathe. Always use your air compressor in a well-ventilated and clean area. Never breathe the air that

comes directly out of the air compressor or air hose. This air Is not suitable for breathing. Always wear

approved safety equipment. When performing dust-creating activities, securely wear properly fit face

masks or respirators. II you feel ill from breathing while operating your air compressor, stop and seek

medical attention immediately.

Use in Areas with Clean Air

For proper operation and to maximize the longevity of the air compressor, it is very important that the air drawn

into the air compressor is clean. The air compressor should not be used in areas where dust or particulates are

in the air. This will damage the motor and impair proper operation.

IMPORTANT: Always use the air filter, properly installed.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 10

Electrical Power

Electrical Power Requirements

DANGER! SHOCK! There is a danger of electric shock. Use only undamaged electrical cords. DO NOT

touch bare wires or receptacles. DO NOT operate an air compressor in wet weather or in wet conditions.

DO NOT touch the air compressor or cords if hands or feet are wet. Ensure that all cords are free of

damage before connecting to the power supply. Ensure that you have a sufficient electrical supply for

supporting the requirements of the motor.

•

Before using the air compressor, refer to the serial label for voltage and amperage requirements. Make sure

you have a sufficient electrical supply for supporting the motor’s requirements.

•

Use a dedicated circuit for the best results.

•

Low voltage and/or an over1oad circuit can cause the motor's overload protection system circuit breaker to

trip.

Electrical Extension Cords

CAUTION! Use caution when using extension cords. Use an extension cord which is no more than 25

feet long and at least 14 gauge. Using an excessively long or thin-wired extension cord will cause severe

damage to the motor. Use only a 3-wire extension cord that has a 3-blade grounding plug.

•

Inspect all electrical extension cords to ensure that they are free of damage.

•

When using an extension cord, use a heavy-duty cord that is no more than 25 feet long and at least 14

gauge.

•

Use only a 3-wire extension cord that has a 3-blade grounding plug.

Electrical Safety (Speed and Wiring)

•

The no-load speed of this product is approximately 3,400 rpm. This speed is not constant and decreases

under a load or with lower voltage.

•

For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for

lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too

light for a greater distance. A line that can support one power tool may not be able to support two or three

products.

Electrical Safety (Grounding Instructions)

•

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric current. This product is equipped with a cord

having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is

properly installed and grounded in accordance with all local codes and ordinances.

WARNING! Improper installation of the grounding plug may result in a risk of electric shock. When repair

or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade

terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is

the grounding wire.

•

Check with qualified electrician or service personnel if these instructions are not completely understood or if

in doubt as to whether the tool is properly grounded.

•

Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified

electrician.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 11

Tool Usage

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 12

Operation

WARNING! This manual contains important instructions for operating this product. For your safety, and

the safety of others, be sure to read this manual thoroughly before operating the product. Failure to

properly follow all the instructions and precautions can cause you and others to be seriously hurt or

killed.

Assembly

1. Connect your air supply hose to the quick-connect coupling.

2. Make sure the drainage valve is off and that the pressure switch is in the OFF position.

3. Ensure that the power supply you are going to use is operating normally.

4. Insert the power supply cord into the power supply socket.

Preparing for Start-Up

WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or disconnecting to

prevent hose whip.

WARNING: Risk of unsafe operation. Do not use damaged or worn accessories.

WARNING: Risk of bursting. Too much air pressure causes a hazardous risk of bursting. Check the

manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure

must never exceed the maximum pressure rating.

CAUTION: Risk of unsafe operation. Compressed air from the unit may contain water condensation and

oil mist. Do not spray unfiltered air at an item that could be damaged by moisture. Some air tools and

accessories may require filtered air. Read the instructions for the air tools and accessories.

NOTE: A regulator MUST be installed when using accessories rated at less than 150 psi. The hose or

accessory will require a quick connect plug ii the air outlet is equipped with a quick connect socket.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 13

1. Place the AUTO/OFF switch (1) to the off position.

2. Close the drain valve (2).

3. Visually inspect air lines and fittings for leaks.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 14

Starting the Compressor

WARNING: Risk of bursting. If any unusual noise or vibration is noticed, stop the air compressor

immediately and have it checked by a trained service technician.

NOTE: When using the regulator and other accessories, refer to the manufacturer's instructions.

1. Plug the power cord into a proper receptacle.

2. Turn the AUTO/OFF switch (1) to the AUTO position and allow the tank pressure to build. The motor will

stop when the tank pressure reaches "cut-out" pressure.

3. Adjust the regulator (2) to a PSI setting that is needed for your application - be sure it is within the safety

standards required to perform the task.

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ACM-200s Oil Free Air Compressor

E&OE © Unimac 15

Checking the Safety Valve

DANGER: Do not tamper with the safety valve. Items loosened from this device could fly up and hit you.

Failure to heed this warning could result in death or serious personal injury. The safety valve

automatically releases air when the receiver pressure exceeds the preset maximum. Check the valve

before each day of use by pulling the ring by hand.

WARNING: If air leaks after releasing the safety valve ring or if the valve is stuck, do not use the air

compressor until the safety valve has been replaced. Using the air compressor in this condition could

result in serious personal injury.

1. Set the AUTO/OFF switch (1) to the AUTO position and wait for the tank to fill. The compressor

automatically shuts off when the pressure reaches the preset maximum.

2. Set the AUTO/OFF switch (1) to the off position.

3. Pull the ring on the safety valve (2) for 20 seconds to release the air.

4. Release the ring. Air stops escaping at about 20 psi. If air continues to escape after releasing the safety

valve ring, discontinue use and seek service before using the air compressor again.

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ACM-200s Oil Free Air Compressor

Running the Air Compressor

WARNING: Always ensure the switch is in the OFF position and regulator pressure gauge reads zero

before changing air tools or disconnecting the hose from the air outlet. Failure to do so could result in

possible serious personal injury.

WARNING: Your tool may require more air consumption than this air compressor is capable of

providing. Check the tool manual to avoid damage to the tool or risk personal injury.

NOTE: Always use the minimum amount of air flow with the pressure regulator knob. Using a higher

pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more

frequently.

1. Rotate the pressure regulator knob (1) to the desired line pressure. Turning the knob clockwise (+) increases

air pressure at the outlet; turning counterclockwise (-) reduces air pressure at the outlet.

2. If using an inflation accessory, control the amount of air flow with the pressure regulator knob (1). Turning

the knob fully counterclockwise will completely stop the flow of air.

3. When finished, always drain the tank, and unplug the unit. Never leave the unit plugged in and/or running

unattended.

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ACM-200s Oil Free Air Compressor

Draining the Tank

WARNING: Risk of unsafe operation. Air tanks contain ~ high pressure air. Keep face and other body

parts away from the drain outlet. Use eye protection [ANSI 287.1 (CAN/CSA 294.3)] when draining, as

debris can be kicked up into the face.

WARNING: Risk from noise. Use ear protection (ANSI S12.6 (S3.19), as air flow noise is loud when

draining.

WARNING: Risk of bursting. Water will condense in the air tank. II not drained, water will corrode and

weaken the air tank causing a risk of air tank rupture.

NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks,

filter, after-coolers, dryers). This condensate contains lubricating oil and/or substances which may be

regulated and must be disposed of in accordance with local, state, and laws and regulations.

NOTE: If the drain valve is plugged, release all air pressure. The valve can then be removed, cleaned,

then reinstalled.

NOTE: Risk of property damage. Drained water from the air tank may contain oil and rust which can

cause stains.

1. Set the AUTO/OFF switch (1) to the off position.

2. Slowly bleed the air from the compressor tank by pulling the safety valve to allow the pressure to escape

from the tank until the pressure is approximately 20 psi.

3. Drain water from the tank by opening the drain valve (2) on the bottom of the tank.

4. After the water has been drained, close the drain valve. The air compressor can now be stored.

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ACM-200s Oil Free Air Compressor

Maintenance

ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation

depends on factors such as proximity to the ocean and humidity or condensation of water

vapour on metal surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when

applied periodically, it will prevent rust from forming.

Draining the Air Tank

The frequency at which you should drain the air tank depends on the environmental conditions and the amount

of operating time logged. The average draining frequency is every 2 to 3 days.

1. Place the drainpipe connected to the drain valve in a container capable of holding water.

2. With compressed air in the air tank, slowly turn the drain valve knob counterclockwise. The water in the air

tank will drain out.

3. After all the accumulated water has drained out of the pipe, turn the drain valve knob clockwise until it is

tight, to avoid leakage.

Changing the Air Filter

An air filter is installed on the compressor's air inlet. This helps prevent the dust in the air from entering the air

compressor and reduces noise.

After being used for a period, the air filter will become clogged. This will reduce the air intake capabilities of the

air compressor, reducing performance. Therefore, the air filter must be replaced regularly.

1. Open the lid on the air filter, then remove the old filter.

2. Replace it with a new filter, then close the lid.

Testing for Leaks

Make sure all connections are tight. Do not overtighten.

A small leak in any hose or pipe connection will reduce the air compressor’s performance.

To test for small leaks, spray a small amount of soapy water on the area suspected of leaking. If the soap

bubbles, replace the broken part.

Adjusting the Pressure Switch

The pressure switch is used to control the automatic stop-and start-function of the air compressor, ensuring the

correct pressure of the compressed air in the air tank is maintained.

If the pressure of the compressed air in the air tank is found not to be in the standard range set by the

manufacturer, the pressure switch must be adjusted to correctly set the activation valve. (The pressure at which

the air compressor will stop running is 8 bar, and the pressure at which the air compressor will start running

again is 6 bar.)

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ACM-200s Oil Free Air Compressor

Adjust the pressure switch as follows:

1. Open the casing to access the pressure switch.

2. Adjust the setting screw for the maximum pressure. Turning the setting screw clockwise makes the

activation pressure higher, so the pressure at which the air compressor stops running will be higher.

3. Adjust the setting screw for pressure difference. Turning the setting screw clockwise makes for a larger

pressure difference, so the difference between the pressure at which the air compressor starts and the

pressure at which the air compressor stops is larger.

Gradual adjustments should make the activation pressures within the range set by the manufacturer.

Cleaning

Clean items with a soft brush, or wipe with a moistened cloth using a biodegradable solvent.

Do not use flammable liquids such as gasoline or alcohol. Always keep parts clean from dirt and dust for better

performance.

Storage

Before storing for a prolonged period:

1. Turn off the power supply.

2. Disconnect the power cord from the power supply.

3. Pull the relief valve and release all the pressure from the air tank.

4. Clean the air compressor to remove all dirt and dust.

5. Cover the air compressor with a cover to protect the unit from dust and moisture.

6. Do not stack or store any items on top of or around the air compressor. Damage could occur.

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ACM-200s Oil Free Air Compressor

Troubleshooting

PROBLEM

POSSIBLE

CAUSE

POSSIBLE SOLUTIONS

Pressure drops in the tank.

Air leaks at

connections.

Let the compressor build pressure in the tank, to the

maximum pressure if possible. Brush soapy water on air

connections and look carefully for air bubbles. Tighten leaky

connections. If the problem persists, contact the seller for

further advice.

The solenoid valve leaks when

the compressor is idle.

Non-return valve

seal is defective.

Let the air in the tank flow out until all the pressure is

released. Then remove the non-return valve plug and clean

the valve seal. If necessary, replace the seal and then

reinstall all components.

The compressor stopped and

does not start.

Overload cutout

operated because

of motor

overheating.

Check that the main voltage corresponds to specifications.

An extension cord that is too thin or too long can cause a

voltage drop and cause the motor to overheat. Allow the

motor to cool down. Use heavy duty extension cords.

Ensure that the compressor is plugged into a socket as

close as possible to the consumer unit or fuse box.

Motor windings are

burned out.

Contact an authorised service centre or a qualified

technician.

The motor does not start and

makes a humming noise.

Capacitor is burned

out.

Replace starter capacitor.

The motor does not start or

starts slowly.

Low voltage supply

to the motor.

Check that the main voltage corresponds to specifications.

An extension cord that is too thin or too long can cause a

voltage drop and cause the motor to overheat. Allow the

motor to to cool down. Use heavy duty extension cords.

Ensure that the compressor is plugged into a socket as

close as possible to the consumer unit or fuse box.

The compressor is noisy with

metallic clangs.

Compressor head

gasket broken or

valve faulty.

Stop the compressor and contact an authorised service

centre or a qualified technician.

The compressor does not

reach

the maximum pressure.

Compressor head

gasket broken or

valve faulty.

Stop the compressor and contact an authorised service

centre or a qualified technician.

The compressor doesn’t seem

to provide as much air as it did

when new and/or the

compressor cuts off within a

much shorter time period.

The pressure

switch needs

adjusting.

Stop the compressor and contact an authorised service

centre or a qualified technician.

The tank is full of

water due to

condensation.

Open the ball valve and release the pressure. Open the

drain valve and release the water within the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure (8 bar or 116 PSI) and

the safety valve vents air.

Pressure switch is

defective or needs

adjusting.

Stop the compressor immediately and contact an authorised

service centre or a qualified technician.

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ACM-200s Oil Free Air Compressor

Specifications

Free Air Delivery 75L/Min @ 100PSI (2.7CFM)

Air Hose Fitting AU Standard Nitto quick connect coupler (does not accept Nitto barbed coupler)

Receiver Capacity 20L

Working Pressure 116PSI

Restart Pressure 86PSI

Starting Method Automatic Pressure Control Switch

Power Rating 0.8kW (1.1HP)

Motor Input 230-240V 50Hz

IP Rating IP20

Input voltage 240V

Power Plug 10A Australian Standard

Note: Minimal Assembly Required

Note: Prior to installing and operating this air compressor, it is the buyer’s responsibility to check and adjust

valves/fittings to prevent air leaks.

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

UNIMAC TOLACMUM2C0FA 20L Twin Tank Air Compressor Portable Silent Oil-Free Electric

Product's Documents

Product manual

Specifications

UNIMAC TOLACMUM2C0FA Questions and Answers