UNIMAC TOLACMUM10BA Industrial Air Compressor 100L 2.6kW User Manual

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with oil, although traces of oil from the manufacturing process may be present. It is essential to add

adequ

ate oil of the correct type before use. Failure to add oil will void the product warranty.

ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well-ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

Keep packaging away from children and

pets, potential risk of suffocation or

choking.

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Air Compressor Safety

•

Understand all operating procedures, safety precautions and warnings before operation.

• Most accidents occur as a result of failure to observe basic safety rules and precautions.

• Accidents can often be avoided by recognising potentially hazardous situations before they occur.

• Hazards that can potentially cause injury or damage to the compressor are identified by warning labels on the compressor and in this manual.

• Never use the compressor in a manner or for purposes that it has not been designed for or recommended by the manufacturer.

• Recommendations are made specifically regarding the workplace in addition to what is provided in this manual.

• Note - Refer to recommended instructions and precautionary measures to facilitate maintenance and special procedures.

• Specialised Personnel - Refer to operations that should be carried out by authorised service agents only.

• Service & Spare Parts - Use only original spare parts from your dealer or authorised service agent. Failure to do so may void your warranty

and/or cause damage to your compressor.

• Read the instruction manual prior to use, ensure all operators are trained and experienced in the operation of the compressor and have read the

instruction manual.

• Learn how to operate all controls and how to stop the compressor in case of emergency.

• Before commencing any service, routine maintenance, or inspection, ensure that your compressor is turned of, the power supply is disconnected,

and all pressure has been released from the tank.

• After all maintenance operations ensure that all components have been fitted correctly.

• Ensure compressor is assembled according to the manufacturer's instructions.

• Always wear correct safety gear when operating the compressor (hearing protection, safety glasses, dust masks).

• Do not wear loose clothing or jewellery and keep long hair tied back or in a hair net when operating compressor.

• Do not allow infants, animals or anyone who is not authorised by you to operate or be in the operating area of your compressor.

• Avoid electrocution! Never use your compressor if the electrical cord or electrical components are frayed or damaged in any manner. Inspect all

cords regularly.

• Never spray paint in confined areas or near naked flames.

• Do not touch the cylinder heads, cooling fins and feed pipes during operation. They will be hot and may cause burns. Even when your

compressor has been turned of these parts retain heat for some time.

• Do not leave flammable or plastic objects near your compressor.

• Never move your compressor with pressure still in the tank.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 4

• Seek assistance if required when moving compressor.

• Never direct pressurised air at any person or animal.

• Never allow any person to operate your compressor unless they have read and understand this manual.

• Keep hands and loose objects clear of moving parts.

• Never operate your compressor without air filters.

• Never operate your compressor without the correct guards on moving parts and covers on electrical components.

• Never tamper with or attempt to adjust the pressure safety valve or valves.

• Never connect to your compressor an airline or hose that cannot withstand the air flow rate and pressure that your compressor can deliver.

Transport and Handling - Unpacking

•

Your compressor will be packed on a wooden pallet with a cardboard cover or in a cardboard box. All packaging is marked showing the correct

way up and the weight of the compressor. Always ensure that the compressor us the correct way up before unpacking.

• If you store your compressor before unpacking it, ensure it is kept in a dry place with a surrounding temperature between 0-35 degrees Celsius. If

your compressor is stored for long periods, it is recommended that the oil be replaced prior to commissioning.

• Ensure to wear safety glasses when cutting packaging straps. After removing the cardboard cover or open the top of the box, lift it out of the box

with adequate assistance (use a suitable mechanical lifting device if the compressor is too heavy, ensure the lifting device is operated by qualified

personnel). Secure the wheels, vibration dampers and or rubber pads.

• Compressors with tanks exceeding 100 litres capacity can be awkward to handle. Ensure that you keep the compressor well balanced at all

times.

Disposal of Packaging

•

We recommend that you retain the packaging material for at least the warranty period. If disposing the packaging, please do so in a correct

manner that is friendly to the environment.

Positioning

•

Your compressor should be placed on a level surface. Inclines greater than 15 degrees will cause damage. Your compressor requires ventilation.

Ensure that all flywheels, fans, and cooling grills are unobstructed by any obstacles that may prevent air flow. Ensure that your compressor is in

an environment that has clean air with a surrounding temperature between 5 -30 degrees Celsius.

Commissioning

All compressors are pretested prior to delivery. To ensure that your compressor performs to the level that it was designed to follow hereinafter

i

nstructions:

• Check the oil level; check through the sight glass on the side of the compressor's pump or use the crankcase dipstick. Oil should be up to MAX

level.

• After the first 50 hours of running replace the oil.

• Check the label on the electric motor and ensure that your mains power supply is adequate and correct. Mains power should be provided through

a plug that is connected via fuses and an earth connection.

• Single phase models are supplied with a 1 0amp or 15amp three pin plug. The plug wall socket or power point should not be used as an ON/OFF

switch.

• Check that the drain plug on the underside of the tank is closed.

Operation Warnings

Before attempting to operate this compressor, the following basic safety precautions should always be taken to reduce the risk of fire, electric

sh

ock, and personal injury. It is important to read the instruction manual to understand the application, limitations and potential hazards associated

with any tool. They are designed for the safety of yourself and others, ensuring a long and trouble-free service life from your machine.

WORK AREA

• Workbenches should be kept tidy because cluttered benches and work areas invite accidents. Floors should be kept clean and free from rubbish.

Special care should be taken if the floor is slippery due to sawdust or wax.

WORK ENVIRONMENT

• Keep the work area well lit. Do not use compressor in areas where there is a risk of explosion or fire from combustible materials, flammable

liquids, e.g., paint, varnish, petrol etc or flammable gases and dust of an explosive nature.

GUARD AGAINST ELECTRIC SHOCK

• Do not expose your compressor to rain or use in damp or wet locations.

BEWARE CHILDREN AND PETS

• Children and pets should be kept out of the work area.

USE THE RIGHTTOOL

• Select the right tool for the job. Do not use a tool for a job for which it was not designed. Do not force a small tool to do the job of a heavy-duty

tool.

PERSONAL SAFETY CLOTHING

• Do not wear loose clothing, jewellery or anything that could get caught in moving machinery.

HAIR

• Long hair should be tied back or contained in a protective covering.

EYE PROTECTION

• Always use protective safety goggles or safety glasses.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 5

EAR PROTECTION

• Ear protection is advised during periods of extended operation.

FOOTWEAR

• Where there is a risk of heavy objects damaging feet or if there is a risk of slipping on wet or slippery floors suitable non-slip safety footwear

should be worn.

SECURE THE WORK PIECE

• Wherever possible secure the work piece using clamps or a vice. It is safer than using your hand and leaves both hands free to control the air

tool.

DO NOT OVER-REACH

• Do not over-reach, keep proper footing and maintain your balance at all times.

MAINTAIN TOOLS WITH CARE

• Keep cutting tools sharp and clean for better and safer performance. Follow the instructions for lubricating and changing accessories. Check the

tool power cord periodically and if damaged have it replaced by an authorized service facility. Keep handles dry, clean and free from oil and

grease. Ensure that ventilation slots are kept clean and free from dust at all times. Blocked ventilation slots can cause overheating and damage

to the motor.

STAY ALERT

• Watch what you are doing, use common sense, and do not operate the air tool when you are tired or have taken medication that causes

drowsiness, consumed alcohol or drugs.

General Warnings for Compressors

•

Do not attempt to modify the compressor in any way.

• The use of any tools or accessory other than those designed for use with compressed air could result in injury to the operator.

• The output pressure of the compressor should be adjusted to the design pressure of the air tool or accessory being used.

• Always check that the output of the compressor does not exceed the maximum pressure for any attached tool or accessory.

• Repairs should only be carried out by qualified persons using original spare parts. Failure to do so may result in considerable danger to the user.

BREATHABLE AIR WARNING

• This compressor/pump is not equipped for and should not be used to supply breathing quality air for any application of air for human

consumption.

OVERLOAD PROTECTION

• This compressor is fitted with an overload protection device. In the event that the motor becomes too hot, a thermal protection device will cut the

mains supply to the motor. When the motor temperature returns to normal the mains supply will be restored automatically.

EXTENSION CORDS AND REELS

• In general, it is not recommended to use an extension lead. A longer airline is recommended as voltage drop on extension leads may lead to

motor damage and will void warranty. If an extension cord must be used, for lengths up to 5 metres, an approved 10 amp rated cord must be

used.

DO NOT ABUSE THE POWER CORD

• Never yank or pull on the power cord to disconnect it from the mains supply socket.

• Never carry or drag your compressor by its power cord. Keep the power cord away from heat, oil, solvents and sharp edges. If the power cord

becomes damaged, have it replaced by an authorized service facility.

• CHECK FOR DAMAGED PARTS

• Before using the compressor, it should be carefully checked to determine that it will operate properly and perform its intended function. Check for

the correct alignment of moving parts ensuring they do not bind. Check for broken or missing parts and have them replaced or repaired at an

authorized service centre.

• Check any other condition that may affect the operation of the compressor. A guard or any other part of the compressor that is damaged should

be properly repaired or replaced by an authorized service centre.

DISCONNECT COMPRESSOR

• Ensure that the compressor is disconnected from the mains supply and the tank is empty when not in use, before servicing, lubricating, or making

adjustments to air lines, and when changing accessories such as blades, bits, nails and cutters on air tools.

AVOID UNINTENTIONAL STARTING

• Ensure that the switch is in the OFF position before plugging the compressor into the mains supply.

TURNING THE COMPRESSOR ON AND OFF

• Use the red knob on top of the pressure switch to turn the unit on and off. Pull the knob up to turn the compressor on and push the knob in to turn

it off. Turning the unit on and off from the mains supply only will result in damage to the motor and void warranty as the pressure switch has an

additional function to purge the air trapped in the delivery pipe when the motor is turned off. This minimises the load on the motor when it is next

started.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 6

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 7

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 8

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 6

Parts Identification ....................................................................................................................................... 9

Compressor ................................................................................................................................................................ 9

BH65 Pump Head ..................................................................................................................................................... 11

Preparations Before Use ............................................................................................................................ 13

Operation ..................................................................................................................................................... 14

Designed Usage ....................................................................................................................................................... 14

Starting ..................................................................................................................................................................... 14

Stopping .................................................................................................................................................................... 14

Overload Cut Out ...................................................................................................................................................... 15

How to Adjust Working Pressure .............................................................................................................................. 15

Pneumatic Connections ............................................................................................................................................ 15

Maintenance ................................................................................................................................................ 16

First 50 Working Hours ............................................................................................................................................. 16

Weekly Operations ................................................................................................................................................... 17

Check Oil ............................................................................................................................................................ 17

Drain Tank .......................................................................................................................................................... 17

Monthly Operations ................................................................................................................................................... 18

Every 6 Months ......................................................................................................................................................... 18

Check Oil ............................................................................................................................................................ 18

General Cleaning ............................................................................................................................................... 19

Check Belt Tension ............................................................................................................................................ 20

Operations to be Carried Out Every 2 Years ............................................................................................................ 20

Valve Check ....................................................................................................................................................... 20

Maintenance Table ................................................................................................................................................... 21

Recommended Oils .................................................................................................................................................. 21

Troubleshooting ......................................................................................................................................... 22

Specifications ............................................................................................................................................. 23

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 9

Parts Identification

Compressor

No Description Unit Qty

1 BH65 pump Head SET 1

2 Oil breather SET 1

3 Check Valve SET 1

4 Release pipe PC 1

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 10

No Description Unit Qty

5 Tank Plug PC 1

6 O-ring for tank PC 1

7 Tank PC 1

8 Wheel SET 2

9 Drain Valve SET 1

10 Foot pad SET 2

11 Handle PC 1

12 Power Cord PC 1

13 Pressure Gauge 50 PC 1

14 Pressure Switch PC 1

15 PS Connector SET 1

16 Pressure Gauge 40 PC 1

17 Quick coupler PC 2

18 Regulator SET 1

19 1/4 Connector PC 1

20 Safety Valve SET 1

21 Discharge Pipe PC 1

22 Belt cover SET 1

23 Belt PC 1

24 Motor Pully PC 1

25 Motor PC 1

26 Pump pully SET 1

27 Air Filter PC 1

28 Capacitor Start (not shown) PC 1

29 Capacitor Run (not shown) PC 1

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 11

BH65 Pump Head

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 12

No Description Unit Qty

1 Elbow Connector PC 1

2 Cylinder head PC 1

3 Cylinder head gasket PC 1

4 Valve Plate SET 1

5 Valve Slice SET 1

6 Copper Seal PC 1

7 Valve Gasket PC 1

8 Cylinder PC 1

9 Piston Ring 65 Set 2

10 Piston 65 PC 2

11 Hole Clip PC 4

12 Piston Pin PC 2

13 Connect rod PC 2

14 Bearing 6205 PC 2

15 Crankcase PC 1

16 Crank Cover Gasket PC 2

17 Crank Cover PC 2

18 Oil Glass SET 2

19 Bottom Seal PC 1

20 Bottom Plate PC 1

21 Oil Breather PC 1

22 Oil Seal PC 1

23 Bearing Support PC 1

24 Pump Pully PC 1

25 Pully Blocker PC 1

26 Crank Shaft PC 1

27 Cylinder Seal PC 1

28 Air Filter SET 1

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 13

Preparations Before Use

Before using your Compressor, follow these steps:

1. Remove all packing materials and any protective plastic bags, zip-

tie labels or tags from the compressor cylinder head or oil plug.

2. Be sure the air filter is attached to the cylinder head.

3. Make sure the drain valve under the air tank is closed.

4. ADD OIL TO THE CRANKCASE. Oil has NOT been supplied in

your air compressor. The oil level should be in the centre of the oil

sight gauge on the pump. Use proper compressor oil only. See

figure 1.

5. Connect to the power supply using the chord provided. Do not use

and extension lead.

NOTE: The machine should never be run without the correct level

of oil in the sump of the pump. The oil provides lubrication to the

cylinder rings which deliver the compressed air. Severe damage to

the internal moving parts can occur if there is not adequate oil

flow. Check the oil level frequently and change the oil on a regular

schedule.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 14

Operation

Designed Usage

Your compressor is designed to operate a variety of pneumatic tools & equipment. Such tools require different

air volumes and pressures to operate correctly. Technical data of pneumatic tools and equipment should be

provided by the manufacturer. Your dealer will assist you in making the correct choice or give you the correct

advice if you are uncertain. Compressor pumps are designed for intermittent duty applications.

It is recommended that your compressor duty cycle never exceed 50%. This means that for a given time period

such as a working day, your compressor should not operate for more than half of that time. It is also

recommended that within that time period your compressor should not run continuously for more than 15

minutes.

Leaking air lines or poor installation may cause your compressor to run excessively. Always check for leaks.

Your compressor should be switched of when unattended or not in use.

Starting

After completing the installation, your compressor is ready to work.

1. Make sure the main switch is in position "OFF" (Fig. 2). Plug in the

equipment.

2. Start up the compressor by turning the pressure switch Fig. 2 to

position "ON" (Fig. 2).

3. When starting the compressor for the first time, leave it running for

about 10 minutes with air cocks (A) completely open (Fig. 3).

4. After 10 minutes, close cock (A) and make sure that pressure in the

tank is properly delivered. The compressor stops automatically

when the max pressure is reached as shown on the gauge (B).

NOTE: The pressure switch (C) (Fig. 2) stops the motor at Fig. 3 the

max pressure setting and makes the compressor start again when

pressure goes below the minimum threshold (i.e. about 2 bar less

than the max pressure).

Stopping

Never stop the compressor by unplugging it; rather turn OFF the switch

located on the pressure switch (Fig. 2). The compressed air inside the

compressor head will flow out and will make the re- start easier.

When the compressor runs correctly, you should note if:

1. A whistle of compressed air whenever the motor stops,

2. A protracted whistle (about 20-30 seconds) whenever you start the compressor with no pressure in the tank

(single-phase model). If either of these occur, then there is an air leak. Operating the compressor with an air

leak will overwork the motor because it will keep running until the max pressure is reached. Overworking the

motor will cause early failure and voids warranty.

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ACM-1000c Belt Driven Oil Air Compressor

E&OE © Unimac 15

Overload Cut Out

SINGLE-PHASE compressors are equipped with an overload

cut out (E) (Fig. 4) which operates as a safety device to protect

the motor. When the motor overheats because of any fault

arisen, the overload cut out automatically releases and cuts off

power, thus preventing motor from being damaged. Wait a few

minutes (about 5) before resetting the device, then start

working again. If you restart the compressor and the overload

cut out releases again, turn the main switch to position "0"

OFF, unplug the equipment, and contact the place of

purchase.

How to Adjust Working Pressure

To use all accessories at their best, see the manual for the

rated pressure value need for the accessory you are going to

use.

1. Use of the pressure reducer (D) to adjust delivery

compressed air pressure.

2. Turn the knob clockwise to increase pressure and

anticlockwise to reduce it. The pressure setting will appear

on the gauge (E).

3. After having used your compressor, set pressure to zero,

to avoid damaging the pressure reducer.

Pneumatic Connections

Always use air pipe, hose couplings and fittings that are

designed to withstand the maximum pressure that your

compressor can deliver. If you are unsure check with your

dealer. Never repair faulty pneumatic connections.

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ACM-1000c Belt Driven Oil Air Compressor

Maintenance

ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation depends

on factors such as proximity to the ocean and humidity or condensation of water vapour on metal

surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when applied

periodically, it will prevent rust from forming.

WARNING! In order to keep your compressor in good working conditions we recommend you perform

periodical servicing operations. Before performing any maintenance operation, switch off the

compressor, remove the power supply and release all air in the tank.

First 50 Working Hours

1. Ensure the compressor has been commissioned.

2. Check that all bolts are properly tight, paying special care to the head and crank case (Fig.6). Refer to the

table below for recommended torque settings for cylinder head bolts.

3. Top up the compressor oil.

Torque Ranges for Tightening Head Bolts

WARNING! NEVER MIX DIFFERENT OILS TOGETHER! Do not use non-detergent oils, recycled oil or low-

quality oils as they have very poor lubricating properties.

NOTE: Do not pour oil down the drain. Contact your local council for correct disposal procedures.

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ACM-1000c Belt Driven Oil Air Compressor

Weekly Operations

Check Oil

Check the oil level and if necessary, top up. Do not exceed the mark corresponding to the max level (Fig. 7).

Otherwise, make sure the oil does not drop below the minimum, to avoid any damage or seizure.

Drain Tank

Drain the tank condensation by opening the drain valve under the tank (Fig. 8), allow all the water to empty.

Once empty, close the drain valve.

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ACM-1000c Belt Driven Oil Air Compressor

Monthly Operations

•

Clean air intake (or more frequently, if the compressor operates in very dusty areas)

•

Clean the Intake filter as follows (Fig. 9):

•

Remove the air filter and clean or change the filter element as required.

•

SPONGE ELEMENT: wash in a solution containing normal detergent, rinse and dry completely before

refitting.

Every 6 Months

Check Oil

To change the oil, remove the dipstick/plug and unscrew the screw (A) (Fig.10), then collect the oil into a

container. The oil change should be done when the compressor is hot, so the oil sump drains rapidly and

completely. Once drained, replace the screw (A) in its housing and refill with fresh oil up to the max. level (for

proper quantity, see the oil table enclosed to the instructions book).

NOTE: Do not pour oil down the drain. Contact your local council for correct disposal procedures.

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ACM-1000c Belt Driven Oil Air Compressor

General Cleaning

It is advisable to clean all the finned parts of your compressor to keep the cooling system efficient (Fig. 11). Wipe

down the compressor using a damp cloth and air dry. Keeping the compressor clean ensures a long work life.

A

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ACM-1000c Belt Driven Oil Air Compressor

Check Belt Tension

Hang a weight of about 3 kg at the midpoint of the belt (fig. 12). The belt flexion should be about 10mm. If the

belt flexion is more than 10mm, the belt needs to be tightened by adjusting the position of the motor. With the

compressor off and unplugged, loosen the bolts holding the motor to the saddle and gently slide it further away

from the pump. Re-tighten the bolts and check the tension.

WARNING! Take care not to disturb the pulley to flywheel adjustment. If there is still slack in the belt or it

needs to be replaced, please contact the place of purchase.

Operations to be Carried Out Every 2 Years

Valve Check

Check the non-return valve and if necessary, replace the seal (D) (Fig. 13). Check intake and delivery valves.

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ACM-1000c Belt Driven Oil Air Compressor

Maintenance Table

Maintenance Operations Every Week Every Month 6 Months 2 Years

Checking the Oil Level

Draining the Condensation

Cleaning the Intake Filter

General Cleaning of Compressor

Replacing the Oil

Check Belt Tension

Check/Cleaning Valves

Standardised to DIN 51506 and ISO/DP6521.3

Recommended Oils

•

Room temperature below +S°C: ISO 68

•

Room temperature above +6°C: ISO 100

•

Room temperature above +25°C: ISO 150

(Suitable for room temperature ranging from +S°C to +2s°C)

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ACM-1000c Belt Driven Oil Air Compressor

Troubleshooting

Fault Cause Remedy

Pressure drops in the tank.

Air leaks at connections

Make the compressor get to maximum

pressure. Switch it off and brush a soapy water

solution onto all connections. Look carefully for

air bubbles flowing out. Tighten those

connections where leaks are present.

The pressure switch valve leaks

when the compressor is idle.

Non-return valve seal

defective.

Make air in the tank flow out. Then remove the

non-return valve plug and clean the seat.

If necessary, replace the seal D, then mount

again all components (Fig. 13).

The pressure switch valve leaks

when the compressor has been

running for more than 1 minute.

Failure of the empty-start

valve.

Replace the valve.

The compressor stopped and

does not start.



Overload cut out tripped

(SINGLE-PHASE).



Heat relay tripped

(THREE-PHASE)



Low oil level.

Power off through the pressure switch, then

press the restart button (fig. 4). If the overload

cut out or the relay trip again, contact a

specialised technician.

Top up with oil.

The compressor stopped and

does not start.

Winding burnt out. Contact a specialised technician.

The compressor does not stop

even though the max pressure

allowed has been reached; the

safety valve operates.

Wrong operation or pressure

switch broken.

Contact a specialised technician.

Compressor does not hold regular

speed.

Belt is slipping. Tension up.

The compressor does not get to

the set pressure and overheats

too much.

Compressor head gasket

broken or valve faulty.

Stop the compressor and contact a specialised

technician.

The compressor is noisy with

metallic clangs.

Bearing or bush seizure.

Stop the compressor and contact a specialised

technician.

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ACM-1000c Belt Driven Oil Air Compressor

Specifications

Receiver Capacity 100L

Input Voltage 240V

Motor Input 230~240V 50Hz

Air Displacement 370L/Min (13.0 CFM)

Free Air Delivery 260L/Min (9.2 CFM)

Working Pressure 116PSI (8bar)

Restart Pressure 86PSI (6bar)

IP Rating IP20

Power Rating 2.6kW

Power Plug 15A

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

UNIMAC TOLACMUM10BA Industrial Air Compressor 100L 2.6kW Brushless Motor High Efficiency Long Service Life Certified Tank

Product's Documents

Product manual

Specifications

UNIMAC TOLACMUM10BA Questions and Answers