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Kohler 20RCAL-200SELS User Manual
Page 14
Use And Care Manual - Page 14
For 20RCAL-200SELS.
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Contents
Table of Contents
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TP-7092
2/21
14
Service
Assistance
Notes
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File type: PDF
File name: 88210230_20rcal-200sels.pdf
File size: 7.16 MB
File Language: English
Pages: 80
Author: Kohler
File created: 2021-02-03
Published: 2023-07-31
Updated: 2023-07-31
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Table of Contents
×
Product Identification Information
2
Safety Precautions And Instructions
7
Introduction
11
Service Assistance
13
Section 1 Descriptions And Service Views
15
1.1 Introduction
15
1.2 Engine
15
1.3 Alternator
15
1.4 Generator Set Enclosure
15
1.5 Transfer Switch
15
1.6 Controller
15
1.7 OnCue Plus Generator Management System
17
1.8 Accessories
17
1.8.1 Cold Weather Package Kit
17
1.8.2 Programmable Interface Module (PIM)
17
1.8.3 Load Management
17
1.8.4 Battery Heater Kit
18
1.8.5 Fuel Regulator Heater (20kW Models Only)
18
1.8.6 Carburetor Heater
19
1.8.7 Emergency Stop Kit
19
1.8.8 Breather Tube Heater And Oil Heater Kit
20
1.8.9 Oil Pressure Sensor Boot Kit
21
1.9 Service Views
22
Section 2 Generator Set Operation
23
2.1 Prestart Checklist
23
2.2 Exercising The Generator Set
23
2.3 Generator Set Operation
23
2.3.1 Local Starting And Stopping
24
2.3.2 Automatic Operation
24
2.3.3 Remote Starting And Stopping
24
2.3.4 Remote Emergency Stop Switch
24
2.3.5 Engine Start Crank Cycle
25
2.3.6 Engine Cooldown
25
2.3.7 Automatic Operation With Model RXT Transfer Switch
25
2.3.8 Automatic Operation With Other Transfer Switches
26
2.4 Exercise
26
2.4.1 Setting The Exerciser
26
2.4.2 Unloaded Cycle Exercise With Complete System Diagnostics
26
2.4.3 Unloaded FullSpeed Exercise
27
2.4.4 Loaded FullSpeed Exercise (with RXT Only)
27
2.4.5 Shutdown During Exercise (Advanced Diagnostic)
27
2.4.6 Power Failure During Exercise Cycle
28
2.5 Faults
28
2.5.1 Warnings
28
2.5.2 Shutdowns
28
2.5.3 Shutdown During Exercise (Advanced Diagnostic)
28
2.5.4 ATS Communication Errors
28
2.5.5 Resetting The Controller After A Fault Shutdown
28
2.5.6 Faults Related To Paralleling
32
Section 3 RDC2 Controller Operation
35
3.1 RDC2 Generator Set/Transfer Switch Controller
35
3.2 Controls And Indicators
35
3.2.1 Controller Keypad
36
3.2.2 LED Indicators
36
3.2.3 LCD Display
37
3.3 Controller Power
38
3.4 Battery Charging
38
3.5 Changing Settings
38
3.6 Setting The Exerciser
40
3.6.1 Setting The Exerciser At Controller Powerup
40
3.6.2 Changing The Exercise Settings
40
3.7 RDC2 Controller Menus
42
3.8 Main Menu
42
3.9 Overview Menu
44
3.10 Engine Metering Menu
44
3.11 Generator Metering Menu
45
3.12 Generator Set Information Menu
46
3.13 Genset Run Time Menu
46
3.14 Genset System Menu
47
3.15 ATS Status Menu
48
3.16 ATS Configuration Menu
49
3.17 Date And Time Menu
50
3.18 Networking Information Menus
50
3.18.1 Networking Status Submenu
51
3.18.2 Networking Configuration Submenu (OnCue Password)
52
3.18.3 RBUS Information
54
3.18.4 Remote Devices Submenu
55
3.19 Programmable Interface Module (PIM) Status Menu
56
3.20 Load Control Menus
57
3.21 Event Log
58
Section 4 Scheduled Maintenance
59
4.1 Scheduled Maintenance
59
4.1.1 Service Schedule, 14 KW Models
60
4.1.2 Service Schedule, 20 KW Models
61
4.2 Lubrication System
62
4.2.1 Low Oil Pressure Shutdown
62
4.2.2 Oil Check
62
4.2.3 Engine Oil Recommendation
62
4.2.4 Oil Change Procedure
63
4.2.5 Resetting The Maintenance Timer
64
4.2.6 Oil Cooler (20RCA/RCAL Only)
64
4.3 Spark Plugs
65
4.4 Air Cleaner Service
66
4.4.1 Air Cleaner, 14 KW Models
66
4.4.2 Air Cleaner, 20 KW Models
67
4.5 Cooling System
68
4.6 Exhaust System
68
4.7 Battery
68
4.7.1 Cleaning The Battery
69
4.7.2 Checking Electrolyte Level
69
4.7.3 Checking Specific Gravity
69
4.8 Storage Procedure
71
4.8.1 Lubricating System
71
4.8.2 Fuel System
71
4.8.3 Cylinder Lubrication
71
4.8.4 Exterior Preparation
71
4.8.5 Battery
71
Section 5 Troubleshooting
73
5.1 Introduction
73
5.2 Fault Messages
73
5.3 Circuit Protection
73
5.3.1 Controller Internal Circuit Protection
73
5.3.2 Line Circuit Breaker
73
5.4 USB Port And Auxiliary Winding MiniBreaker
73
5.5 Stop Switches
73
5.6 Thermostat
74
5.7 Troubleshooting
75
Appendix A Abbreviations
77
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