Honda 2023 MONTESA COTA 4RT Motorcycle Montesa/trials

User Manual - Page 125

For 2023 MONTESA COTA 4RT.

PDF File Manual, 161 pages, Download pdf file

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5-8
5-8
Frame servicing
Hold the axle holder in a vise protected with a piece of
wood or soft jaws to avoid damage.
Do not overtighten.
Hold the cilinder assy using the special or a generic tool
and loosen the center bolt as shown.
Tool:
Fork damper holder 07930–KA50100
Remove the center bolt and sealing washer.
Remove the following items using the same procedure as
the right fork disassembly (page 5-3):
– Dust seal
– Stop ring
Fork tube, unlocking guide bushing on the fork leg.
(1) CILINDER ASSY
(2) CENTER BOLT
(1) FORK BOLT
(2) DISTANCE COLLAR
(3) SPRING SEAT
(4) FORK SPRING
(5) TAPERED BUSHING
(6) FORK TUBE
Left Fork Disassembly
Before disassembling the fork, clean the entire sliding sur-
face and the bottom of the fork slider.
Be careful not to scratch the fork tube.
A scratched fork tube will damage the seal, causing an
oil leak.
The fork bolt under spring pressure.
Before removing the fork bolt, turn the pre-load adjuster
softest position.
Remove the fork bolt from the fork tube.
Remove the tapered bushing, the distance collar, spring
seat and fork spring.
Pour out the fork fluid.
Install a new O-ring onto the fork bolt groove.
Screw the fork bolt on the damper adjuster case until it
seats.
Hold the lock nut and tighten the fork cap bolt to the
specified torque.
Torque: 20 N•m (2.0 kgf•m)
Apply recommended fork fluid to the O-ring, then screw
the fork bolt into the fork tube.
Torque: 22 N•m (2.2 kgf•m)
(1) LOCK NUT
(2) NEW O-RING
(3) FORK BOLT
3
2
1
5
2
3
4
1
2
1
1
3
2
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