GRILL NAME
13401871
GRILL2GO
X200
MODEL NUMBERS
.
42804863• 09-27-13
© 2013 Char-Broil, LLC • Columbus, GA 31902 • Printed in China • Assembly Instructions © 2013
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on unit for serial number.
Product Guide
Note: Sales docket must be kept as proof of
purchase date.
For support with your new
barbecue, please call us at
OZtrail Leisure Products (07) 3279 1800
or e-mail at [email protected]
For use with propane gas only
For Outdoor Use Only
DANGER
Safety Symbols
The symbols and boxes shown below explain what
each heading means. Read and follow all of the
messages found throughout the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
which, if not avoided, could result in death or serious
injury.
unsafe practice which, if not avoided, may result in minor
or moderate injury.
DANGER
If you smell gas:
1. Shut off gas to the barbecue.
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, keep away from the barbecue
and immediately call your gas supplier or your
fire department.
Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.
DANGER
1. Never operate this barbecue unattended.
2. Never operate this barbecue within 3m of
any structure, combustible material or other gas
container.
3. Never operate this barbecue within 7.5 m
of any flammable liquid.
4. If a fire should occur, keep away from the
barbecue and immediately call your fire
department. Do not attempt to extinguish an oil
or grease fire with water.
Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.
CAUTION
For residential use only. Do not use for
commercial cooking.
Product Record Information . . . . . . . . . . . . . . . . . . . . . 1
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . 3-4
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
TABLE OF CONTENTS
Page 2
CAUTION:
CAUTION: Indicates a potentially hazardous situation or
WARNING
WARNING: Indicates a potentially hazardous situation
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.
Some parts may contain sharp edges. Wear protective
gloves if necessary.
WARNING
CAUTION
CAUTION
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
Important: Read these instructions for
use carefully. Familiarise yourself with
the appliance before connecting it to
its gas container. Keep these
instructions for future reference.
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Removable Parts Assembly . . . . . . . . . . . . . . . . . . . . . . . .13
Page 3
CAUTION
If barbecue should go out accidentally, turn the
burner control OFF, wait 5 minutes and repeat the
lighting procedure.
• For residential use only. Not intended for commercial use.
• Do not leave barbecue unattended. Keep children and
pets away from barbecue at all times.
INSTALLATION SAFETY PRECAUTIONS
Installation Safety Precautions
• Use barbecue, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• This barbecue is not for use in or on caravans
and/or boats.
This barbecue will be hot during and after use. Use insulated
oven mitts or gloves for protection from hot surfaces or
splatter from cooking liquids.
For support with your new barbecue, please call
us at OZtrail Leisure Products (07) 3279 1800
or e-mail at [email protected]
•
Total Gas consumption - 10 MJ/h
Injector size 0,8mm
This barbecue shall only be used with a propane, non-refillable
container, certified to UL 147A/B with a maximum
capacity of 465g.
IT MAY BE HAZARDOUS TO ATTEMPT TO FIT OTHER
TYPES OF GAS CONTAINERS.
ONLY USE IN WELL-VENTILATED AREAS
CARBON MONOXIDE HAZARD - THIS BARBECUE CAN
PRODUCE CARBON MONOXIDE WHICH HAS NO ODOUR.
USING IT IN AN ENCLOSED SPACE (FOR EXAMPLE,
CARAVAN, TENT, CAR, MOBILE HOUSE) MAY CAUSE DEATH.
USE OUTDOORS ONLY
This barbecue shall only be used in an above ground open air
situation with natural ventilation, without stagnant areas, where
gas leakage and products of combustion are rapidly dispersed
by wind and natural convection.
(See page 4 for details)
CAUTION
Accessible parts may be very hot.
Keep young children away.
• Outdoor gas barbecue is not intended to be installed
in or on a boat.
• Outdoor gas barbecue is not intended to be installed
in or on an caravan.
• Never attempt to attach this barbecue to the self-
contained gas system of a caravan.
• Do not use barbecue until leak-tested.
• If a leak is detected at any time, STOP.
•
If you cannot stop a gas leak, immediately close
gas container valve and call gas supplier or your fire
department!
WARNING
•
•
• Do not modify this barbecue.
CAUTION
This barbecue must only be serviced by an authorized
person.
Seal Checks
If this seal is damaged or missing obtain a replacement regulator.
To not attempt to repair or replace.
Check that seals between the appliance and gas container are in
place and in good condition before connecting gas container.
CAUTION
WARNING
Do not attempt to repair or alter the
regulator/valve for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
Do not use this appliance if it has damaged or worn seals.
Do not use this appliance if it is leaking, damaged, or does not
operate properly.
The appliance is certified to AS 2658 by SAI Global
file GAS 40070
The following diagrams are examples of outdoor areas.
These same principles apply to canopy or shaded cloth areas.
THIS barbecue SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.
ANY ENCLOSURE IN WHICH THE barbecue IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:
• AN ENCLOSURE WITH WALLS
ON ALL SIDES, BUT AT LEAST
ONE PERMANENT OPENING AT
GROUND LEVEL AND NO
OVERHEAD COVER
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND
MORE THAN TWO WALLS, THE
FOLLOWING SHALL APPLY:
(i) AT LEAST 25% OF THE TOTAL
WALL AREA IS COMPLETELY
OPEN: AND
(ii) AT LEAST 30% OF THE
REMAINING WALL AREA IS
OPEN AND UNRESTRICTED
• IN THE CASE OF BALCONIES,
AT LEAST 20% OF THE TOTAL
OF THE SIDE, BACK AND FRONT
WALL AREAS SHALL BE AND
REMAIN OPEN AND
UNRESTRICTED
• DO NOT USE YOUR BARBECUE
IN GARAGES, PORCHES,
BREEZEWAYS, SHEDS OR
OTHER ENCLOSED AREAS.
YOUR BARBECUE IS TO BE
USED OUTDOORS ONLY.
Refer below.
• THE BARBECUE IS NOT
INTENDED TO BE INSTALLED IN
OR USED ON RECREATIONAL
VEHICLES AND/OR BOATS AND
SHOULD NOT BE PLACED
ADJACENT TO OR UNDER ANY
SURFACE THAT WILL BURN.
• DO NOT OBSTRUCT THE FLOW
OF COMBUSTION AND
VENTILATION AIR AROUND
THE BARBECUE HOUSING
WHILST IN USE.
Both ends
open
30% or more in total of
the remaining wall area
is open and unrestricted
30% or more in total of
the remaining wall area
is open and unrestricted
Open side at
least 25% of total
wall area
Open side at
least 25% of total
wall area
Page 4
USE AND CARE
LP (Liquefied Petroleum Gas)
• For Your
Safety
• LP gas is highly flammable and may ignite unexpectedly
when mixed with air.
Is nontoxic, odourless and colorless when produced.
, LP gas has been given an odour (similar to rotten
cabbage) so that it can be smelled.
Propane Container Use ( 465g Disposable)
•
•
•
•
•
Use only container marked “Propane Fuel”.
Container must be constructed and marked with UL 147
A/B non-refillable of 465g capacity.
Size should be 10cm dia, and 20cm in height.
Save container cap and reinstall when not in use.
Container supply system must be arranged for vapor
withdrawal. Gas container must be upright in use.
WARNING
• Apartment Dwellers:
•
.
•
•
•
•
• Use barbecue at least 1m from any wall or surface.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed barbecue is
hazardous.
• Never operate barbecue with LP container out of correct
position specified in assembly instructions
Do not let children operate or play near barbecue.
Keep barbecue area clear and fee from materials that burn
(i.e. petrol, propane, or other flammable liquid or gas).
Do not block holes in bottom or back of barbecue.
Check burner flames regularly.
Never use regulator from this barbecue with any other LP
barbecue.
Do not use charcoal or ceramic briquets in a gas barbecue.
This barbecue is not intended for and should never be used
as a heater.
Check with management to learn the requirements and
fire codes for using an LP gas barbecue in your
apartment complex. If allowed, use outside on ground
floor with a one (1) meter clearance from walls or rails.
Do not use on or under balconies.
Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create
a potentially dangerous condition resulting in
property damage and/or personal injury.
•
•
•
•
Gas containers shall be changed in a well-ventilated
location, preferably outside away from people and any
source of ignition, such as naked flames, pilot flames,
electric heaters/equipment.
•
•
Note: The fuel level in a container can be checked by either
weighing the container or shaking and feeling for liquid.
A
1m minimum
Page 5
If the burner flame should be extinguished
accidentally, turn the control knob to the OFF
position and open the lid. DO NOT press the
ignitor button. Wait 5 minutes before attempting
to relight the barbecue.
CAUTION
Maintain 3m clearance to objects that can catch fire or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc..
Use barbecue only in well-ventilated space. For outdoor use
only. NEVER use in an enclosed space such as carport,
garage, porch, covered patio, or under an overhead structure
of any kind.
For Safe Use of Your Barbecue and to Avoid Serious
Injury:
The appliance is to be operated on a horizontal surface
unless it is designed to be suspended during operation.
Be sure on regulator is in position.
Brush soapy solution onto between regulator pipe
threads and regulator, and burner tube and orifice at .
1. control knob
3. connection
(B)
If growing bubbles appear, there is a leak. Retighten
.
connections and repeat
Brush soapy solution onto between gas container
and regulator at .
2. connection
(A)
steps 1 , 2, and 3.
A
B
LP Gas Container Installation/Removal
LP Gas Container Installation:
1. Remove cap from end of Propane container (sold separately).
2. Cap should be kept on container when not in use to prevent dirt
and debris from entering Regulator/Valve.
3. Check end of container attachment for dirt and debris. Clean
out if necessary.
4. Insert threaded end of LP Gas Container into Regulator/Valve
and hand-tighten turning container clockwise as shown below.
DO NOT USE TOOLS! Over tightening can damage threads
on Regulator/Valve.
Propane Container Removal:
1. Turn regulator control knob to .
2. Allow barbecue to cool.
3. Remove the propane container by turning counter-clockwise until
disengaged from the Regulator/Valve.
4. Install cap on container. Cap should be kept on container when
not in use to prevent dirt and debris from entering Regulator/Valve.
Regulator/Valve Installation/Removal
1. With knob pointing to back of barbecue, insert Regulator/Valve
into end of burner (A)
Notch in Regulator/Valve MUST engage dimple in end of
burner.
2. Once Regulator/Valve has completely engaged burner, turn
Regulator/Valve clockwise (B) to lock in position with knob
pointing as shown (C).
3. To remove reverse steps.
A
B
C
IMPORTANT: REMOVE PROPANE CONTAINER FROM
REGULATOR/VALVE WHEN NOT IN USE.
Dimple
Red notch
Full engagement
Leak Testing ( 465g. Disposable)
• During leak test, keep barbecue away from open flames or sparks
and do not smoke. Barbecue must be leak tested outdoors in a
well ventilated area.
Leak test must be repeated each time gas container is replaced
or after storage.
Materials needed include clean paint brush and 50/50 soap and
water solution. Use mild soap and water.
Damage to components can
result.
•
Do not use
household cleaning agents.
IMPORTANT!
Call OZtrail Leisure Porducts at (07) 3279 1800 for
replacement parts to correct leaks.
If you cannot stop a leak, remove gas container from regulator
and check for damaged threads, dirt and debris on regulator and
gas container. Also check to see if anything is obstructing flow of
gas at regulator and gas container openings. Remove any
obstruction that may be found and repeat leak test. IF threads
are damaged on either regulator or gas container, replace.
If there is a leak from your appliance (smell of gas) and you
cannot stop the gas flow, remove the appliance to a well-
ventilated location away from any ignition source. Check for
leaks using soapy water. Do not try to detect leaks using a
flame.
Page 6
DANGER
• NEVER store a spare container under or near the
appliance or in an enclosed area.
• Never fill a container beyond 80% full.
• An overfilled or improperly stored cyclinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get
away from the LP container/appliance and call your fire
department.
Safety Tips
• The use of alcohol, prescription or nonprescription drugs
may impair the consumer’s ability to properly assemble or
safely operate the barbecue.
• When barbecue is not in use, disconnect 465g container.
• Never move barbecue while in operation or still hot. Allow the
barbecue to cool before moving or storing.
• The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of barbecue.
• If you have a barbecue problem see the Troubleshooting Section.
• Light burner. Check to make sure it is lit, close the lid
and warm up barbecue on high for 10 minutes. Curing of paint
and parts will produce an odour only on first lighting.
• barbecue is not to be used as a heater.
• This barbecue will be hot during and after use. Use insulated
oven mitts or gloves for protection from hot surfaces or
splatter from cooking liquids.
• Clean barbecue often, preferably after each cookout. If a bristle
brush is used to clean any of the barbecue cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
barbecueing. It is not recommended to clean cooking surfaces
while barbecue is hot.
Ignitor Lighting
READ INSTRUCTIONS BEFORE LIGHTING.
Do NOT lean over barbecue while lighting.
1. Turn gas regulator control knob to .
2. Connect LP gas container.
3. Open the barbecue lid.
4. Press and turn the control knob to the position. Push
ignitor button rapidly.
5. Once the burner has ignited, turn the regulator control knob to
the desired setting.
6. If ignition does not occur in 5 seconds, turn the regulator
control knob to , wait 5 minutes, and repeat lighting
procedure.
If ignition still does not occur, follow match-lighting
instructions.
Turning barbecue Off
Turn control knob to position. Disconnect LP container.
Burner Flame Check
• Light burner. Looking through the match light hole, end of barbecue,
you should see the flame height as shown below. Turn control knob
from position HIGH to LOW. The Flame height should decrease.
Always check flame prior to each use. If only low flame is seen refer
to "Low flame, drop in gas flow" in the Troubleshooting Section.
Low Flame
High Flame
Ignitor Check
• Remove LP container. Push ignitor button. "Click" should be heard
each time at electrode. See "Troubleshooting" if no click or spark.
CAUTION
Match Lighting
1. Insert lit match into match hole in barbecue end, next to burner.
Turn regulator control knob to setting .
2. If ignition does NOT occur in 5 seconds, turn the regulator
control knob to , wait 5 minutes and repeat the lighting
procedure.
Match Light Hole
Page 7
If ignition does NOT occur in 5 seconds, turn the
regulator control knob to , wait 5 minutes and
repeat the lighting procedure. If the burner does not
ignite with the regulator control knob open, gas will
continue to flow out of the burner and could
accidently ignite with risk of injury.
CAUTION
FACT:
into the burner tubes attached to the burner. The
spiders spin webs, build nests and lay eggs. The
webs or nests can be very small, but they
are very strong and can block the flow
of gas. Clean burner prior to use after
storing, at the beginning of barbecuing season
NATURAL HAZARD•SPIDERS
or after a period of one month not being used.
Spider guards are on the air intakes in an effort to
reduce this problem, but it will not eliminate it! An
obstruction can result in a "flashback" (a fire in the
burner tubes). The barbecue may still light, but the obstruction
does not allow full gas flow to the burner.
Smell gas.
Burner(s) will not light.
A small yellow flame from burner (should be blue).
Fire coming from around burner regulator connection.
Follow the “ ”instructions.
Clean burner often. Use a 12” pipe cleaner to clean out
the burner tube. You may also force a stream of water
from a hose nozzle through burner tube to clean.
IF YOU EXPERIENCE THE FOLLOWING:
1.
2.
3.
4.
STOP!
Immediately turn off gas at gas container!
SOLUTION:
Wait for barbecue to cool.
Cleaning the Burner Assembly
Some times spiders and other small insects climb
1. Turn gas off at regulator control knob and disconnect
Lp container.
2. Remove cooking grid.
3. Remove regulator from burner tube by (1) rotating
regulator until knob is to back of barbecue and then (2) by
pulling outward. Shown FIG. A
4. Wipe ceramic electrode with rubbing alcohol and cloth. Clean
burner exterior with soap and water. insert garden hose
(preferably with nozzle), into burner tube forcing water
through tube. Make sure water comes out of every porthole.
Open clogged portholes with a thin wire. Allow burner to dry
thoroughly and examine portholes. Due to normal wear and
corrosion some portholes may become enlarged, if so replace
burner. If any horizontal cracks appear from porthole to
porthole or large holes (other than portholes) are found
replace burner.
5. If barbecue is to be stored, coat burner lightly with cooking
oil. Wrap in protective cover to keep insects out. If not
storing use following steps.
6. Reattach Regulator.
7. Replace cooking grid.
8. Before cooking again on barbecue, perform a “Leak Test” and
“Burner Flame Check”.
Cleaning The Burner Assembly
Regulator Lock
1. Slide right
A
A
1
2
Page 8
Cooking grate up
slots on bottom
Slots
Proper Grate Orientation
• Clean cooking surface.
• When LP container is connected to barbecue, store outdoors in well-
ventilated space and out of reach of children.
• Cover barbecue if stored outdoors.
• Any indoor storage shall comply with AS/NZS 1596. Store
barbecue indoors ONLY If LP container is disconnected.
• Leak test the barbecue after removing from storage and follo w
Cleaning Burner Assembly instructions before starting
barbecue.
• Keep barbecue area clear and free from materials that burn (ie. .
petrol, propane or other flammable liquid or gas).
• Do not block holes in bottom or back of barbecue.
General Barbecue Cleaning
Do not apply a caustic barbecue/oven cleaner
to painted surfaces.
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas barbecues are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a barbecue cleaner with scrub brush
on insides of barbecue lid and bottom. Rinse and allow to
completely air dry.
in use.
WARNING
Turn controls OFF and disconnect container when not
Leak test your barbecue. Light burner, check to make sure it is lit.
Close the lid and warm up 5 for 10 minutes. Additional curing of
paints and parts will produce an odour only on first lighting.
Before Your First Cookout
CAUTION
•Putting out grease fires by closing the lid is not
possible. Barbecues are well ventilated for safety reasons.
•Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn burner control knob
off.
• If barbecue has not been regularly cleaned, a grease fire
can occur that may damage the product. Pay close
attention while preheating or burning off food residue to
ensure that a grease fire does not develop. Follow
instructions on General Barbecue Cleaning and Cleaning
The Burner Assembly to prevent grease fires.
Grease Fires
The best way to prevent grease fires is
regular cleaning of the barbecue.
•
Storing Your Barbecue
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
How To Tell If Meat Is Cooked Thoroughly
• Meat and poultry cooked in the barbecue often browns very
fast on the outside. Use only thawed meat and a meat
thermometer to be sure food has reached a safe internal
temperature, and cut into food to check for visual signs of
doneness.
• We recommend food to be at least 4°C before cooking in your
barbecue.
• Whole poultry should reach 74° C. Juices should run clear
and flesh should not be pink.
• Beef, veal and lamb steaks, roasts and pork chops can be
cooked to 71° C.
• NEVER partially cook meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• Use a meat thermometer to ensure proper internal food
temperatures.
Internal Cooking Temperatures
Recommended Maintenance
•
Clean cooking grate at each use.
Clean/Inspect firebox at each use.
Clean/Inspect heat tent at each use.
Check seals prior to each use.
Check regulator for leaks.
Check that all gas fittings are tight at each use.
Clean/Inspect burners and venturis every 6 months.
•
•
•
•
•
•
Page 9
The benefits under this manufacturer's warranty are in addition to other rights and remedies under law in relation to goods. Manufacturer warrants
to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly
and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the
right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This manufacturer’s warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.
This manufacturer’s warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS EXCLUDED FROM THIS MANUFACTUER'S WARRANTY:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manufacturer.
5. Food or fuel loss due to improper use or non-warranted failures.
6. Pickup and delivery of your product.
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.
8. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
THIS MANUFACTURER’S WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT
PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT
TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
LIMITED WARRANTY
WS_5 Rev00
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
RUST is not considered a manufacturing or materials defect.
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident,
alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments
(inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed
manufacturer instructions.
OZtrail Leisure Products
P.O. Box 1
Sumner Park, QLD 4074
Business Address: 45 Limestone St, Darra, Queensland, 4076
Phone Number: (07) 3279 1800
Email: warr[email protected]
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable loss or damage. You are entitled to have the goods repaired or replaced if the goods
fail to be of acceptable quality and the failure does not amount to a major failure.
Page 10
*Note: A dated sales docket WILL be required for warranty service.
SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
Stainless Burner
Firebox and Lid
All Other Parts
2 years from date of purchase*
2 years from date of purchase*
1 year from date of purchase*
PARTS LIST
Page 11
Key Qty Description
A 1 FIREBOX
B 1 LEFT, GREASE TRAY RAIL
C 1 RIGHT, GREASE TRAY RAIL
D 1 BURNER, W/ ELECTRODE
E 1 HEAT TENT
F 1 HEAT SHIELD
G 2 LATCH ASSEMBLY
H 1 WIND BARRIER
I 1 GREASE TRAY
J 1 LEG, LEFT
K 1 LEG, RIGHT
L 1 COOKING GRATE
M 1 LID
N 1 HANDLE
O 1 LOGO PLATE
P 1 TEMPERATURE GAUGE
Q 1 LID HINGE HARDWARE
R 1 IGNITOR
S 1 GROUND CONNECTOR
T 1 REGULATOR
NOT Pictured
… 1 GRATE CLEANING TOOL
… 1 PRODUCT GUIDE, AUSTRALIAN
… 1 BARBECUING GUIDE, ENGLISH
… 1 LIGHTING INSTRUCTION LABEL, ENGLISH
… 1 TOTE BAG
PARTS DIAGRAM
A
B
C
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
D
Page 12
Page 13
PARTS ASSEMBLY
T
L
I
E
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Problem
Gas leaking from LP
container.
Gas leaking between
LP container and
connection.
Fire coming through
control valve connection
Grease fire or
continuous excessive
flames above cooking
surface.
Burner(s) will not light
using ignitor.
Continued on next
page.
Possible Cause
Possible Cause
•Mechanical failure due to rusting or
mishandling.
•Improper installation, connection not
tight, failure of rubber seal.
•Fire in burner tube section of burner due
to blockage.
•Too much grease buildup in firebox.
GAS ISSUES:
•Burner not engaged with regulator control
•Obstruction in burner.
•No gas flow.
•Regulator Control Valve and LP container
valve not fully connected.
ELECTRICAL ISSUES:
•Electrode cracked or broken; “sparks at
crack.”
•Electrode and burner are wet
•Wire and/or electrode covered with
cooking residue.
•Wires are loose or disconnected.
•Wires are shorting (sparking) between
ignitor and electrode.
Prevention/Solution
Prevention/Solution
•Replace LP container.
• Remove regulator control valve from container and
visually inspect for damage. See LP Container Leak Test
and Connecting Regulator control valve to the LP Container.
•Turn off control knob. Leave lid open to
allow flames to die down. After fire is out and barbecue is cold, remove
burner and inspect for spider nests or rust. See Natural Hazard
and Cleaning the Burner Assembly pages.
•Turn off control knob and LP container valve. Leave lid open to
allow flames to die down. After cooling, clean food particles and
excess grease from inside firebox area, grease cup, and other
surfaces.
•Make sure regulator control valve is positioned inside of burner tube.
•Ensure burner tube is not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
•Make sure LP container is not empty.
•Remove LP container. Clean threads on LP container and regulator
control valve.
•Replace electrode(s).
•Wipe dry with a cloth.
•Clean wire and/or electrode with rubbing alcohol and clean swab.
•Reconnect wires or replace electrode/wire assembly.
•Replace ignitor wire/electrode assembly.
Troubleshooting
REV00
regulator control valve
at burner/regulator
valve.
•Regulator Control Valve knob does NOT
stay down in ON positions.
•Replace regulator control valve.
•Regulator Control Valve knob does NOT
pop up in the OFF position.
•Replace regulator control valve.
Page 14
Troubleshooting (continued)
Problem
Burner(s) will not light
using ignitor.
Burner(s) will not
match light.
Low flame, drop in gas
flow.
Flames blow out.
Flare-up.
Persistent grease fire.
Flashback...
(fire in burner tube(s)).
Possible Cause
•Push-button sticks at bottom.
•Sparking between ignitor and electrode.
•See “GAS ISSUES:” on previous page.
•Match will not reach using match holder.
•Improper method of match-lighting.
•Out of gas.
•High or gusting winds.
•Low on LP gas.
•Grease buildup.
•Excessive fat in meat.
•Excessive cooking temperature.
•Grease trapped by food buildup in
firebox
•Burner and/or burner tubes are blocked.
Prevention/Solution
•Replace ignitor.
•Inspect wire insulation and proper connection. Replace ignitor wire /
electrode assembly if insulation is broken.
•Use long-stem match (fireplace match).
•See “Match-Lighting” section of Use and Care.
•Check for gas in LP container.
•Turn front of barbecue to face wind or increase flame height.
•Replace LP container.
•Clean heat tent / burner and inside of barbecue/firebox.
•Trim fat from meat before barbecuing.
•Adjust (lower) temperature accordingly.
•Turn regulator control knob to OFF. Turn gas off at LP container. Leave
all parts.and clean
•Turn knob to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care.
lid in closed position and let fire burn out. After barbecue cools, remove
Page 15
NOTES
